- 29
- Nov
The Benefits of Using a Block Machine
LINYI RAYTONE MACHINERY CO.,LTD, is a company dedicated to the design, development and production of block machinery and other construction equipment. As one of the top block making machine manufacturers in China, it has a production base covering an area of 6,000 square meters and equipped with various advanced production equipment and testing instruments. Our products have passed ISO9001 and CE certification, and obtained a number of national patents. We have established long-term partnerships with customers from various countries and our goal is to provide reliable and innovative block machinery to the global market.
Concrete block machine has different machine line configuration as per automatic level or daily productivity, normally the higher automation level, the higher daily productivity;
The fully automatic block machine line have cement silo for cement storage; concrete batching machine for storing raw materials and weighing raw materials at a certain formula; concrete mixer for mixing different raw materials; also water scale, cement scale installed on the mixer;
Raw materials belt conveying machine for conveying mixed materials into block forming machine;
Block forming machine for making block by moulding;
Stacker machine to stack the produced blocks one pallet by one pallet,
Forklift to carry finished green blocks to the curing area;
Curing room for drying blocks
Automatic block cuber system to gather the dried blocks and pack them, ready for sell;
Semi Automatic block machine is only concrete mixer, belt conveying machine, block forming machine;
The manual block machine is as simple as only concrete mixer and block forming machine
about block brick making machine, we have carefully prepared some relevant professional knowledge documents for you, {hope to provide some help to you who are interested in hollow block machine
How Block Machines Adapt to Any Project
- 1hollow block machine technology is a breakthrough in the field of construction and building materials. This innovative technology has many advantages, making it the preferred choice for modern building construction. Firstly, block machine technology ensures the production of high-quality and consistent blocks, guaranteeing the strength and durability of buildings. Additionally, these machines are highly efficient and can produce a large quantity of blocks in a short amount of time, increasing productivity and reducing construction time and costs. Another advantage is its versatility, as block machines can produce different sizes and shapes of blocks, providing flexibility in design for architects and builders. Moreover, these machines require minimal manpower and are easy to operate, reducing labor costs and making it a cost-effective option for building projects. With these advantages, it’s no wonder that block machine technology is becoming increasingly popular in the construction industry.
- 2hollow block machine are versatile and adaptable to any project. They are powerful tools that can produce high-quality construction materials, such as concrete blocks, bricks, and pavers. These machines come in various sizes and configurations to accommodate the specific needs of a project. With the advancements in technology, block machines have also evolved to be more efficient and environmentally friendly. They are built to withstand heavy use and can be easily operated by skilled workers. Whether it’s a small DIY project or a large-scale construction project, block machines are designed to adapt and deliver reliable and consistent results, making them an essential part of any construction project.
Our block making machines are the perfect solution for your construction needs. Durable and reliable, these machines guarantee consistent and high-quality results every time. Made with top-quality materials and advanced technology, they are designed to withstand heavy use and harsh conditions, making them the dependable choice for all your block making needs. Whether you’re building homes, commercial spaces or roads, our machines will provide you with efficient and precise results, ensuring your projects are completed on time and to the highest standards. Trust in our block making machines for a solid and reliable foundation for your construction projects.
Craftsmanship and technology have often been viewed as opposing forces, with one valuing handiwork and the other prioritizing efficiency. However, in our block machine, we have found the perfect balance between the two. Our machine embodies the principles of traditional craftsmanship, utilizing precision engineering and expert manual labor, while also incorporating cutting-edge technology for enhanced productivity and quality control.
Block machine–An Ultimate FAQ Guide.
2.What is the difference between Block machine RAYTONE vs Block machine Diyomak vs Block machine ZENITH
3.What are the characteristics of Block machine?
4.What is the production capacity of block machine for special-shaped products?
5.What is the difference between Block machine RAYTONE vs Block machine RUFFS vs Block machine Nanya Group
6.Is the production speed of Block machine fast?
7.How to improve the production efficiency of Block machine?
8.What innovative features does Block machine have?
9.How to buy accessories for Block machine?
10.What are the production skill requirements of Block Machine employees?
11.What is the material of Block machine?
12.About Block machine production management system
13.Can Block Machine automate production?
14.What technical support is needed during the production process of Block Machine?
15.In what industries can Block machine be applied?
16.What is the production capacity of Block machine?
17.About Block machine production equipment
18.About the scale of Block machine factory
1.Is there a big market demand for block machines?
Yes, there is a significant market demand for block machines, primarily driven by increasing demand from real estate development. Africa, Middel East and Southeast Asia is our main block machine market. The concrete block and brick manufacturing market, which includes block machines, was valued at $339,597.7 million in 2020 and is projected to reach $588,151.8 million by 2030. Similarly, the global brick-making machines market, a subset of block machines, was valued at $2.1 billion in 2021 and is anticipated to grow to $3.3 billion by 2031. This growth is attributed to various factors, including technological advancements, environmental consciousness, and the need for streamlined operations.
The market demand is driven by factors such as urbanization, growth in the construction industry, and an increase in government construction projects. The Asia-Pacific region holds the largest market share, followed by Europe and North America.
2.What is the difference between Block machine RAYTONE vs Block machine Diyomak vs Block machine ZENITH
The block machine from different manufacturer mainly differs in terms of their technology, features, efficiency, durability, ease of operation, customer service, availability of spare parts, and cost. Some might offer more automated systems, while others might prioritize affordability or robustness.
we will shine a spotlight on three leading manufacturers of block making machines: Raytone, Diyomak, and Zenith.
1. The Genesis of Raytone
Established in March 2014, Raytone Machinery Limited has carved a niche in the global block making machine industry. Based out of Linyi City, the company boasts a large workforce of over 200 personnel and a sprawling manufacturing area that spans 60,000 sqm.
2. Raytone: Product Overview
Raytone primarily manufactures an array of concrete block machines that range from manual models to fully automatic ones. Additionally, the company also produces GMT brick pallets. Over the years, Raytone’s products have found their way into numerous countries around the globe, testifying to their international appeal and quality.
3. The Raytone Commitment
The core objective of Raytone is to offer customers a cost-effective project solution. This is achieved by providing a one-stop buying service, which has been highly acclaimed by clients for its patient service and superior machine quality. The company’s annual production capacity stands at 7,000 sets of construction machinery.
4. The Emergence of QGM Zenith Group
On the other end of the spectrum, we have QGM (China) Quangong Machinery Co., Ltd. Founded in 1979, QGM has become a pioneering manufacturer of concrete machinery in China. The company offers a diverse product range that includes concrete block machinery, autoclaved aerated concrete (AAC, light weight concrete) block production line, and precast equipment.
5. Zenith: Product Overview
Zenith’s product range is vast and includes mobile multilayer machines, mobile single pallet machines, stationary multilayer machines, and stationary fully automatic production lines. The machines are designed and made in Germany, thus ensuring excellent performance and low failure rates.
6. The Zenith Promise
Zenith has built its reputation on the premise of delivering non-pallet block producing technology. Over the past six decades, Zenith has become the worldwide leader in non-pallet design. In 2014, the company became a member of the QGM Group, further strengthening its position in the market.
7. Types of Concrete Block Making Machines
7.1 Concrete Block Machine
This is an egg-laying, hydraulic machine that operates on wheels. It lays a block on the floor and then moves forward. By placing different types of concrete mould and setting ram in the machine, one can produce any type of concrete block.
7.2 Solid Block Making Machine
Hydraulically operated, this egg-laying machine produces concrete solid blocks. Consistent quality blocks can be produced by setting different types of concrete mould and fixing ram in the machine.
7.3 Paver Block Making Machine
This machine produces high-quality paver blocks and designer tiles. During production, highly flowing colour pigments along with grey are poured into the rubber moulds and solidified in Vibro forming vibrating tables.
7.4 Concrete Hollow Block Making Machine
Another egg-laying, hydraulic machine, this one produces concrete hollow blocks. It lays a block on the concrete floor and then moves forward for the next laying.
7.5 Movable Concrete Block machine
This is used for the production of high-performing movable concrete blocks. It is well known for mass production and is accessorised with advanced technology.
7.6 Hydraulic Solid Block Making Machine
This is another solid block making machine which is hydraulically operated. It is an egg-laying machine which produces blocks and moves forward.
8. Choosing the Right Block Making Machine
Choosing the right block making machine involves considering the specific needs and requirements of the project. Some key factors to consider include:
Maintenance requirements
Power consumption
User-friendly operations
Quality of blocks produced
Variety in block sizes.
3.What are the characteristics of Block machine?
Block machines possess several distinctive characteristics that make them indispensable in the construction industry. Firstly, they come in different types – manual, semi-automatic, and fully automatic, each providing a varying degree of automation and human intervention. Secondly, they offer flexibility by allowing changes in molding designs, especially in the case of automatic machines, which have advanced control systems. Thirdly, these machines are made with durable materials, ensuring they can withstand the rigors of block production. Fourthly, they promote efficiency as they can produce blocks at a low cost and in a shorter timeframe compared to traditional methods. Lastly, automatic block machines are convenient to operate and maintain, offering a significant advantage over manual machines
Block machines, whether manual, semi-automatic or fully automatic, have distinct characteristics that make them suitable for different concrete block production needs. A manual block machine is popular in some African areas for small projects, A semi-automatic block machine involves a blend of manual and automated operations. It may require more human intervention than a fully automatic machine, but it provides flexibility for smaller production requirements and cost savings.
In contrast, a fully automatic block machine is characterized by high levels of automation, minimizing the need for human intervention. It typically includes an elevator, lowerator, finger car, and cuber, forming an automated handling system that enhances efficiency and productivity. This type of machine is ideal for large-scale production.
Both types of machines have features for batching, mixing, molding, curing, and transporting the blocks. They are designed to produce various types of concrete blocks and special concrete products, like kerbstones and paving stones. The production rate, block size, and thickness can be controlled based on the operational efficiency of the machine and the workforce involved.
4.What is the production capacity of block machine for special-shaped products?
The automatic series intelligent block machine developed by Raytone and German engineers has been designed to adapt to different block production requirements, including special-shape cement products. The production capacity can vary depending on factors such as type, brand, model, and features of the machine. For example, some machines may produce between 4,000-24,000 standard blocks in an eight-hour shift;
but for special shaped blocks, firstly need to confirm the block size, then confirm how many pieces can be made per mould, then need to confirm which block machine model to use to make this special shaped block, then we can calculated out how many blocks can be produced per day;
5.What is the difference between Block machine RAYTONE vs Block machine RUFFS vs Block machine Nanya Group
Block machine RAYTONE, as the name suggests, is a block machine produced by RAYTONE Machinery Limited. It is known for its high precision and advanced technology, making it a popular choice for producing high-quality blocks. while all three brands offer reliable block machines, their differences lie in their individual specialties and brand reputation. The ultimate choice will depend on the buyer’s specific requirements and budget
6.Is the production speed of Block machine fast?
yes, the production speed of a block machine can indeed be quite fast. For instance, Raytone manual block machines can produce anywhere from 3,000 to 5000 blocks per shift depending on the model and type of block being made. It is much higher than making brick by hand; Another example is the Semi-Automatic Block Making Machine, which a production capacity of 4000-6000 blocks per shift. For the automatic block making machine, it can can make 5000-10000 blocks per shift.
7.How to improve the production efficiency of Block machine?
Improving the production efficiency of a Block machine involves a combination of several factors. First, ensuring the machine incorporates the latest manufacturing technologies can significantly increase work efficiency and reduce energy and time consumption. Secondly, regular maintenance of the machine’s mechanical parts can increase its reliability and efficiency. This can be achieved by implementing a regular training program for employees, setting up a maintenance and repair schedule, keeping the machinery clean, doing daily greasing, and replacing parts when needed. Additionally, investing in a fully automatic model can also lead to greater efficiency and a high return on investment.
8.What innovative features does Block machine have?
Block machines, particularly from brands like RAYTONE, have introduced several innovative features in their latest versions to enhance the efficiency and durability of these machines. These features include an improved vibrating table for forming blocks to ensure better block formation. The eccentric shaft of the vibrating box has been modified to reduce noise and improve machine performance
. The feeding machine now has an innovative hand pull for ease of use. Additionally, the vibrating support part has been modified, and an innovative hydraulic system has been incorporated to tackle issues like breakage and abrasion. These innovations are aimed at addressing common issues and are expected to bring benefits to investors.
9.How to buy accessories for Block machine?
When buying accessories for a block machine, follow these steps:
Because different manufactures has different block machine, and the block machine is not a standard product, so it is better to contact the block machine supplier to confirm what you need.
Tell the block machine supplier what accessories are needed, tell the part No. Or take the photos to show; Raytone block machine manufacturer normally give a very fast response to send the parts, when the block production is stopped caused by some important accessories;
10.What are the production skill requirements of Block Machine employees?
Block Machine employees, need to understand the block machine work principle first, when there is trouble, he can do the troubleshooting, also have the information of blocks, to know how to control and improve the block quality; They need to have a comprehensive understanding of production and processing, mechanics, and computer and electronics.
11.What is the material of Block machine?
The block machine raw materials is the steel, electric motors, hydraulic system, PLC control panels; to make a strong durable block machine, need to use high strength steel, especially the block mould to withstand the machine pressure and vibration; the electric motors need to use cooper wire motors with national standards, some countries voltage is not stable, the good quality motors can be more durable than normal quality ones; and for the hydraulic system, also the the world famous brand parts of pump, valves etc are needed; the main electric parts like breakers, switches, relay, adaptor for PLC control panel are all good brand for longer life;
12.About Block machine production management system
A block machine production management system is crucial in overseeing the entire production process, from the procurement of raw materials to the final product. It involves a series of coordinated activities such as planning, organizing, directing, and controlling the production process to ensure efficiency and quality.
The production management system typically includes the following elements:
Production Planning: This involves forecasting demand, scheduling production, and managing the workforce.
Inventory Management: It ensures that there is an optimal quantity of raw materials and finished products. It involves tracking inventory levels, orders, sales, and deliveries.
Quality Control: This entails regular inspection and testing of the block machines to ensure they meet the required standards.
Maintenance Management: Regular maintenance of the machinery is crucial to prevent breakdowns and ensure consistent production.
Cost Control: This involves monitoring and controlling the costs associated with the production process to maximize profitability.
Performance Tracking: The system also involves tracking and analyzing production data to identify areas for improvement.
The use of technology, like Enterprise Resource Planning (ERP) software, is common in modern production management systems, as it allows for real-time tracking and analysis of the production process. This enables the management to make informed decisions and adjustments to optimize the production process. Raytone Machinery likely has a robust production management system in place to ensure the efficient production of high-quality block machines.
13.Can Block Machine automate production?
Yes, block machines can indeed automate production. The advancement of block-making machines from manual to fully automated systems has significantly transformed the efficiency, productivity, and quality of block production in the construction industry. Automated machines offer numerous advantages such as improved production efficiency, consistent block quality, and enhanced workplace safety. These machines are designed to minimize human error and increase output rates. The full-automatic block production line, for instance, integrates six systems including batching, mixing, molding, transportation, stacking, and packaging, all controlled by computer and operated through mechanical automation. It even allows the production of various concrete products and can be controlled manually, semi-automatically, or fully automatically.
14.What technical support is needed during the production process of Block Machine?
Technical support during the production process of a block machine can encompass a wide range of activities. This can include assistance with machine installation and setup, troubleshooting and resolving issues that may arise during operation, providing training to operators to ensure they understand how to use and maintain the machine properly, and offering guidance on optimizing production efficiency. Additionally, technical support may also involve conducting regular machine maintenance and providing replacement parts as needed. Periodic inspections and scheduled service appointments can also be part of technical support to ensure the machine functions optimally and any potential issues are identified early. Most manufacturers, such as Raytone, prioritize customer satisfaction and provide extensive technical support throughout the machine’s life cycle.
15.In what industries can Block machine be applied?
Block machines are mostly used in the construction industry for the production of concrete blocks, which are economical building materials used for building houses, apartments, and commercial buildings, widely used worldwide. These machines help in quick processing of concrete into blocks, thereby saving time and cost. Besides, they are also used in the manufacturing industry where the production of solid blocks is required. The automatic stationary plants, a type of block machine, are particularly useful in large-scale manufacturing due to their high productivity.
Infrastructure Development: These machines are also used in infrastructure development projects, such as roads, bridges, and tunnels
Landscaping: In landscaping, block machines are used to create decorative bricks and blocks for patios, walkways, and other outdoor spaces.
16.What is the production capacity of Block machine?
Category Model Size(LxWxH) mm Pcs/Mould Pcs/ Hr Pcs/ 8 Hr
Mobile Block Machine QT2-45 400*200*200 2 120 960
QTM4-40 400*200*200 4 360-480 2880-3840
QTM4-45 400*200*200 4 240 1920
QMR4-45 400*200*200 4 240 1920
QTM6-25 400*200*200 6 1100 8800
QTM10-15 400*200*200 10 1800 14400
QTM12-15 400*200*200 12 2160 17280
Manual & Semi Automatic block machine QT4-40 400*200*200 4 288-360 2304-2880
QT4-35 400*200*200 4 320-410 2560-3290
QT4-24 400*200*200 4 554 4428
QT4-28 400*200*200 4 514 4114
Automatic block machine QT4-25 400*200*200 4 576 4608
QT4-18 400*200*200 4 800 6400
QT4-15 400*200*200 4 960 7680
QT5-15 400*200*200 5 1200 9600
QT6-15 400*200*200 6 1440 11520
QT8-15 400*200*200 8 1920 15360
QT10-15 400*200*200 10 2400 19200
QT12-15 400*200*200 12 2880 23040
There are different models of block machines, their production capacity is different ; and also one same model block machine can make different quantity of different size block, so it is also different production capacity based on different block size; let’s take two common used block size as sample; the 1st is 400*200*200mm hollow or solid blocks; we can compare different models’ production capacity:
The second we take the solid bricks 240*50*115mm as sample:
Category Model Size(LxWxH)mm Pcs/Mould Pcs/ Hr Pcs/ 8 Hr
Manual & Semi Automatic block machine QT4-40 240*50*115 18 1296-1620 10368-12960
QT4-35 240*50*115 18 1440-1848 11520-14784
QT4-24 240*50*115 26 3598 28782
QT4-28 240*50*115 18 2314 18514
Automatic block machine QT4-25 240*50*115 26 3744 29952
QT4-18 240*50*115 26 5200 41600
QT4-15 240*50*115 30 7200 57600
QT5-15 240*50*115 32 7680 61440
QT6-15 240*50*115 33 7920 63360
QT8-15 240*50*115 42 10080 80640
QT10-15 240*50*115 52 12480 99840
QT12-15 240*50*115 65 15600 124800
If you want to know the production capacity of your block size, please contact us;
17.About Block machine production equipment
Block machine production equipment consists of various machines and devices that work together to produce blocks effectively and efficiently. The primary component is the block making machine itself, which uses hydraulic or mechanical pressure to shape the raw materials into blocks. This machine is typically automated and controlled by a computer system for precision and consistency.
Other essential equipment includes a mixer for blending the raw materials, a conveyor for transporting the mixed materials to the block machine, and a palletizer for stacking the finished blocks. Some production lines also include a batching machine for measuring the correct amounts of each material, and a curing chamber for drying and hardening the blocks.
The specific equipment used can vary based on the type and size of blocks being produced, as well as the production capacity of the factory. Regardless, all block machine production equipment is designed to optimize the production process, ensuring high-quality blocks while minimizing waste and reducing labor costs.
18.About the scale of Block machine factory
Raytone Machinery is a leading manufacturer of block machines with a considerable scale of operations. The factory covers a large area, equipped with advanced machinery and technology to ensure a high production capacity. The factory employs a team of skilled engineers and workers who strive to deliver high-quality block machines. It houses several production lines, each dedicated to a specific type of block machine, enabling Raytone to meet various customer needs effectively. The factory also has a dedicated research and development department, which is focused on improving and innovating its products continuously.
Tag:block production machine,concrete block press machine,automatic block laying machine,block bricks machine,adobe block machine