1.About Block machine origin
2.What is the unit capacity cost of Block machine?
3.About Block machine production skills training
4.About Block machine warranty
5.What is the principle of Block machine?
6.Does Block machine require special storage conditions?
7.How to maintain Block machine?
8.What are the production skill requirements of Block Machine employees?
9.What is the after-sales service of Block machine?
10.About Block machine quality system
11.What is the production process of Block machine?
12.What does the Block machine do?
13.What is the difference between Block machine RAYTONE vs Block machine Dena Group vs Block machine Shengda Machinery
14.How does the Block machine operate?
15.How to buy accessories for Block machine?
16.Is the production speed of Block machine fast?
17.What supporting equipment does Block machine need during the production process?
18.What is the service life of a Block machine?

1.About Block machine origin

The origin of block machines can be traced back to the early 20th century when the first manually operated block-making machines were introduced.
The development and refinement of block machines took place over the years, with advancements in technology and design. Many countries have played a significant role in the origin and development of block machines.
Germany has been a pioneer in block machine technology, with several renowned manufacturers originating from the country. Companies like Hess, Zenith, and Masa have been at the forefront of the block machine industry, introducing innovative designs and technologies.
Italy is another country known for its contribution to block machine manufacturing. Companies like SIMEC and Prensoland have developed advanced block machine systems that are widely used in the construction industry.
China has emerged as a major player in the block machine market in recent years. Chinese manufacturers offer a wide range of block machines, catering to various production capacities and requirements. The country has invested heavily in research and development, leading to the development of high-quality and cost-effective block machine solutions.In China, the main cities for making block machine is Linyi city, Quanzhou city, Tianjin city;
Other countries, including the United States, Spain, Turkey, and India, also have a significant presence in the block machine industry, with manufacturers offering a variety of machines to meet different market demands.
Overall, the origin of block machines can be attributed to the collective efforts of various countries, each contributing to the development and advancement of block machine technology. Today, block machines are widely used worldwide and play a crucial role in the construction industry.

2.What is the unit capacity cost of Block machine?

the unit capacity cost of a block machine can vary greatly depending on the type, brand, model, and features of the machine. The cost can range from a few thousand dollars for smaller, manual machines to several tens of thousands for large, automatic machines with high production capacities. It’s essential to take into account the machine’s production capacity, which is often measured in blocks per hour, when determining the unit cost. Therefore, the unit capacity cost can be calculated by dividing the total cost of the machine by its production capacity in a given period. But normally the higher automatic level block machine can give the lower unit capacity cost;

3.About Block machine production skills training

Block machine production skills training is essential to ensure efficient and effective operation of the equipment. For instance, the QT4-40 Manual block machine can be operated by any worker after a short training period. This type of training helps workers to understand how to install, operate, and maintain the machine effectively. It also covers changing the block mould to produce different types and sizes of blocks or bricks. Similarly, the QT2-45 egg laying block machine requires two trained operators for smooth functioning. Linyi Raytone Machinery Co., Ltd, the manufacturer of these machines, provides pre-sale, in-sale, and after-sale services, including technical installation guidance and training for operators. This comprehensive approach ensures that workers are well-prepared to handle the machinery and optimize its productivity.

4.About Block machine warranty

RAYTONE block machine warranty is 2 years since shipment, but we provide the technical support all the machine life;

5.What is the principle of Block machine?

for different category block machine, the principle has some difference; but the block machine line is mainly including the batching, mixing, block moulding, block curing; Batching is for giving the raw materials of cement, sand, aggregate, and water at a certain formula; Mixing is to mix these raw materials well, to be ready for block moulding; block moulding is to forming different shape and size blocks; Block curing is to let the green blocks to be dry before it is used in construction.
Block machine main principle is vibration and hydraulic pressing to form the concrete blocks; but
For host block machine structure, it containers raw materials hopper, raw materials feeding part, brick pallet feeding part, block forming, and block conveying out section;
For automatic block machine is forming block by vibration box which is driven by two vibrating motors, and hydraulic pressing on the raw materials top which is inside bottom block mould; they hydraulic system also have another important function, to give color on paver bricks; while other category block machine cannot make colorful bricks;
For manual block machine and semi automatic block machine, there is only vibration section for forming blocks, not having the hydraulic pressing;
For mobile block machine, after blocks are formed, the block are lay onto the concrete ground directly, no need brick pallet, this is its advantages;

6.Does Block machine require special storage conditions?

Yes, block machines do require special storage conditions. Ideally, small block machine need a least installed in a shed, and for large machinery like automatic block machines should be installed in a workshop or a similar building to protect them from exposure to rain and wind, which can lead to rust and rot. Furthermore, all materials related to the machine, such as blocks or other components, should be stored in dry area, This not only preserves the machine’s functionality and safety, but it also contributes to its service life.

7.How to maintain Block machine?

Regular Cleaning: remove the raw materials from the machine regularly.
Regular Inspections: Inspect the machine for any bolts and nuts, to make sure they are tight, Check all parts, including the hydraulic and electrical systems to see if they are all working.
Lubrication: Regularly lubricate friction parts to reduce friction and prevent overheating.
Replace Worn-Out Parts: If any part is worn out or damaged, replace it immediately to avoid further damage to the machine.
Follow the Manufacturer’s Instructions: Each machine has specific maintenance requirements. Always adhere to the manufacturer’s instructions.
Remember, a well-maintained block machine not only works efficiently but also has a longer lifespan.

8.What are the production skill requirements of Block Machine employees?

Block Machine employees, need to understand the block machine work principle first, when there is trouble, he can do the troubleshooting, also have the information of blocks, to know how to control and improve the block quality; They need to have a comprehensive understanding of production and processing, mechanics, and computer and electronics.

9.What is the after-sales service of Block machine?

The after-sales service of RAYTONE Block machine is comprehensive and customer-oriented. This includes sending technicians to the installation site for guidance, equipment adjustment, and training, ensuring the machine is set up correctly and operates efficiently. In addition to this, we also offer online technical support and warranty repairs as part of their after-sales services. We are also readily available for any inquiries regarding inspections, maintenance, plant optimizations, extensions, and supply of spare and worn parts. Through these services, RAYTONE Block machine aims to provide high-quality support to their customers, enhancing our overall experience and satisfaction.

10.About Block machine quality system

The quality system for block machines involves a series of processes and procedures to ensure that the machines meet specified quality standards. Here are some key aspects of a block machine quality system:
Quality Control: This involves conducting inspections and tests at various stages of the manufacturing process to ensure that the machines are built to the required specifications. It includes checking the materials used, verifying dimensions and tolerances, and testing the functionality of the machine.
Documentation: A comprehensive documentation system is put in place to record all the necessary information related to the block machines. This includes design specifications, manufacturing instructions, inspection records, and test reports. This documentation helps in traceability and allows for effective quality control.
Training and Competence: The quality system ensures that the personnel involved in the manufacturing process are adequately trained and competent to perform their tasks. This includes providing training on operating the machinery, conducting inspections, and carrying out quality control procedures.
Supplier Evaluation: The quality system includes evaluating and selecting reliable suppliers for the raw materials and components used in the block machines. This ensures that the materials meet the required quality standards and contribute to the overall quality of the machines.
Continuous Improvement: The quality system promotes a culture of continuous improvement by regularly reviewing and analyzing the manufacturing processes. This involves identifying areas for improvement, implementing corrective actions, and monitoring the effectiveness of these actions.
Compliance with Standards: The quality system ensures that the block machines comply with relevant industry standards and regulations. This may include standards for safety, performance, and environmental impact. Compliance with these standards is essential to ensure the reliability and safety of the machines.
Overall, a robust quality system for block machines is crucial to deliver high-quality products that meet customer requirements and expectations. It helps in minimizing defects, improving efficiency, and ensuring customer satisfaction.

11.What is the production process of Block machine?

Making a block machine is a complex procedure that requires knowledge in engineering and fabrication. Here’s a simplified block machine producing process guide:
Design and Planning: The first step is to design the machine considering factors like the type of blocks to be produced, the level of automation required, and the budget. Create a detailed drawing of the machine, including the molding unit, conveyor system, control unit, and other components.
Material Procurement: Once the design is ready, gather all necessary materials. This includes steel plates, hydraulic components, electrical components, and other hardware.
Fabrication: Start the fabrication process by cutting and shaping the steel plates according to the machine drawing This forms the main body of the machine.
Assembly: Assemble the fabricated parts to create the machine structure. Install the hopper, materials distributing device, conveyor system, hydraulic components, and electrical system, PLC panel, block moulds, sensor etc.
Molding Unit Construction: The molding unit is critical as it shapes the blocks. making it according to the desired block shape and size.
Control Unit Installation: The control unit is the brain of the machine. It controls the operation of the machine. Install a suitable control unit based on the machine’s intended level of automation.
Testing: Once the machine is assembled, it needs to be tested thoroughly. Ensure that all parts are working correctly, the blocks produced are of the right shape and size, and the machine operates efficiently.
after the test, the machine can be packed, and ready for delivery.

12.What does the Block machine do?

The block machine is making concrete blocks, it is used to turn the raw materials of cement, sands, stones, fly ash, building waste into concrete blocks like hollow block, solid blocks, paver blocks, interlocking blocks, hourdis blocks, curbstones, etc
The block machine can help people make money who want to start a new investment.

13.What is the difference between Block machine RAYTONE vs Block machine Dena Group vs Block machine Shengda Machinery

while all three brands offer block machines, they differ in terms of technology, quality, range of options, and customization capabilities. Ultimately, the choice depends on the specific needs and priorities of the customer.

14.How does the Block machine operate?

The block machine operates by utilizing various raw materials such as cement, sands, slag, stone powder, mining slag, industrial stone, and pulverized coal ash. These materials are fed into the machine, where they undergo batching, mixing, and molding processes to form blocks. The batching process involves measuring and combining the raw materials in the right proportions. The mixed materials are then fed into the mold cavity of the machine, where they are pressed and shaped into blocks. After the blocks are formed, they are removed from the machine for curing and drying. This is the basic working principle of a block machine
The step-to-step process is as below:
Material Batching and Mixing: The raw materials like sand, cement, and water are batched and mixed in the correct proportions.
Block Molding: The mixed materials are then fed into the block machine mould. Different machines have varied molding methods. For instance, a manual block machine uses manual force and vibration to shape the blocks, while an automatic machine does this through automated processes.
Block Curing: After the blocks are molded, they are left to cure for a certain period to gain the required strength. The curing process can be natural or accelerated, depending on the type of block and machine used.
Block Stacking and Transportation: Once the blocks are adequately cured, they are stacked and prepared for transportation.
The exact operation can vary depending on the type of block machine, whether it’s manual, semi-automatic, or fully automatic. However, the principle remains the same: transforming raw materials into sturdy blocks through batching, mixing, molding, curing, and transportation.
For each different block machine model, it is different operated from the PLC control panel, the operator need to be trained before start working;

15.How to buy accessories for Block machine?

When buying accessories for a block machine, follow these steps:
Because different manufactures has different block machine, and the block machine is not a standard product, so it is better to contact the block machine supplier to confirm what you need.
Tell the block machine supplier what accessories are needed, tell the part No. Or take the photos to show; Raytone block machine manufacturer normally give a very fast response to send the parts, when the block production is stopped caused by some important accessories;

16.Is the production speed of Block machine fast?

yes, the production speed of a block machine can indeed be quite fast. For instance, Raytone manual block machines can produce anywhere from 3,000 to 5000 blocks per shift depending on the model and type of block being made. It is much higher than making brick by hand; Another example is the Semi-Automatic Block Making Machine, which a production capacity of 4000-6000 blocks per shift. For the automatic block making machine, it can can make 5000-10000 blocks per shift.

17.What supporting equipment does Block machine need during the production process?

Block machine production requires several pieces of supporting equipment to ensure smooth and efficient operations. This equipment includes wheel loader to load raw materials into the concrete batching machine; concrete batching machine, which are used to prepare the raw materials like sand and gravel needed for block production;
the concrete mixer, which is used to mix different raw materials;
Machines for finishing concrete blocks are also essential; these include block stacking machine, to stack finished block one pallet by one pallet; need diesel forklift to carry the stacked pallets to the curing area; also the brick pallet is a very important part for block forming as a tray;

18.What is the service life of a Block machine?

when the block machine is maintained well, The block machine normal life is 10 years more. One block mould is normally 8 months life, it doesn’t mean the block mould is broken, its block size will be not so accurate after 8 months vibration and friction; some electrical parts maybe broken during using, need to change them on time; also the triangle belts, some easy worn parts need to be changed after they are not in good use;