1.What models are there for Block machine?
2.What is the production capacity of block machine for special-shaped products?
3.What supporting equipment does Block machine need during the production process?
4.How to buy accessories for Block machine?
5.About Block machine payment method
6.About Block machine MOQ
7.About Block machine inventory
8.How to maintain the Block machine?
9.About Block machine customization services
10.About Block machine patent
11.About Block machine production equipment
12.How to adjust the production speed of Block machine?
13.What technology does Block machine use?
14.What kind of products can Block machine produce?
15.About the development history of Block machine factory
16.About Block machine R&D capabilities
17.About Block machine technology
18.About Block machine production management system
19.How to maintain Block machine?
20.How to improve the production efficiency of Block machine?
21.About the scale of Block machine factory

1.What models are there for Block machine?

Block machines come in various models, each designed to meet specific construction needs. All these models can make different blocks by changing moulds, The models are typically categorized based on their functions, mobility, and automation. Some models include:

Egg Laying Machines: These are wheeled machines that produce blocks right on the concrete ground, There are both hydraulic types like QTM6-25, QTM10-15, QTM12-15, QTM18-15, and manual types of laying machines QTM2-45, QTM4-30A, QTM4-30B, diesel QMR4-30. The egg laying block machine can also make the paver brick but not able to make color on paver brick surface;
Stationary Machines: These machines are stationary and require brick pallets for block transfer. manual model like QT4-40, QT4-35, QMJ4-40, and semi automatic with vibrator options Like QT4-24, QT4-28, QT4-25.
Automatic Hydraulic Stationary Plants: These are the most advanced and expensive machines, capable of batch processing, automated concrete mixing, and pressing systems. They are primarily used for large-scale production. The models is like QT4-18, QT4-15, QT5-15, QT6-15, QT8-15, QT10-15, QT12-15, QT15-15; only the automatic hydraulic block machine can make paver brick with color surface;
Please note that the specific models and their features can vary from one manufacturer to another.

2.What is the production capacity of block machine for special-shaped products?

The automatic series intelligent block machine developed by Raytone and German engineers has been designed to adapt to different block production requirements, including special-shape cement products. The production capacity can vary depending on factors such as type, brand, model, and features of the machine. For example, some machines may produce between 4,000-24,000 standard blocks in an eight-hour shift;
but for special shaped blocks, firstly need to confirm the block size, then confirm how many pieces can be made per mould, then need to confirm which block machine model to use to make this special shaped block, then we can calculated out how many blocks can be produced per day;

3.What supporting equipment does Block machine need during the production process?

Block machine production requires several pieces of supporting equipment to ensure smooth and efficient operations. This equipment includes wheel loader to load raw materials into the concrete batching machine; concrete batching machine, which are used to prepare the raw materials like sand and gravel needed for block production;
the concrete mixer, which is used to mix different raw materials;
Machines for finishing concrete blocks are also essential; these include block stacking machine, to stack finished block one pallet by one pallet; need diesel forklift to carry the stacked pallets to the curing area; also the brick pallet is a very important part for block forming as a tray;

4.How to buy accessories for Block machine?

When buying accessories for a block machine, follow these steps:
Because different manufactures has different block machine, and the block machine is not a standard product, so it is better to contact the block machine supplier to confirm what you need.
Tell the block machine supplier what accessories are needed, tell the part No. Or take the photos to show; Raytone block machine manufacturer normally give a very fast response to send the parts, when the block production is stopped caused by some important accessories;

5.About Block machine payment method

the block machine payment method is 30% by TT, balance before shipment; or LC at sight is acceptable; some other payment method can be negotiable;

6.About Block machine MOQ

The block machine MOQ is 1 set

7.About Block machine inventory

The inventory of block machines typically includes different models and types of machines that are designed to produce specific types and sizes of blocks. These machines can vary in terms of their capacity, production speed, automation level, and features.
Some common types of block machines found in the inventory may include:
Manual block machines: These are operated by laborers manually and require more effort and time to produce blocks. the model No. is QT4-40, QT4-35;
Semi-automatic block machines: These machines have some automated features, such as the ability to mix and discharge the concrete mixture, but still require manual intervention for block formation and stacking. The model No. QT4-24, QT4-28;
Fully automatic block machines: These machines are highly automated and can perform all the steps of block production, from mixing the concrete, molding the blocks, to stacking them. They offer higher production efficiency and require minimal manual labor. The model No. is QT4-25 QT4-18, QT4-15, QT5-15, QT6-15, QT8-15, QT10-15, QT12-15;
Additionally, it is recommended to seek advice from experts or consult with reputable suppliers in the construction industry to ensure that you select the most suitable block machine from the available inventory for your specific needs.

8.How to maintain the Block machine?

Regular inspection: mainly check the block machine work performance, check if there is any visible damages or wear on the block machine, some loosen bolts and nuts, any oil leaking, these small problem could be signs of potential issues;
Do the lubrication: for the friction area and moving parts,do the regular lubrication is an important thing to prolong the machine life;
Do the cleaning, Keep the machine clean from dust and debris. This includes cleaning the moulds, which can accumulate leftover concrete and cause damage over time. Clean the raw material in the concrete mixer every day or shift;
Replace Damaged Parts: whenever any damaged parts, replace them immediately to prevent further damage to the machine.
Training the operators: Ensure all operators are properly trained on how to use the machine. Incorrect usage can lead to unnecessary damage.
Scheduled Servicing: Service the machine according to the manufacturer’s schedule. This includes adding the hydraulic oil and vibration box oil regularly when they are less.
Keep the machine in good condition: Install the machine in a dry, clean place to protect it from the rain, snow etc.
Remember, every different block machine model may have specific maintenance needs. Always refer to your machine’s user manual for specific instructions.

9.About Block machine customization services

There is many customization services for block machine; the block machine configuration equipment can be customized, for the batching machine hopper quantity, mixer capacity, even block machine can be customized as per the block size needed; the electric motor brand can be optional, for example the Siemens brand motors; the voltage for motors can be customized as per different country’s different voltage; the block moulds are customized.

10.About Block machine patent

Block machine patents involve the design and operation of machines that mold concrete building blocks. These patented machines aim to create blocks that are strong, durable, and resistant to water absorption. The objective of these patents is to offer efficient machines, produce high-quality blocks, and are cost-effective to manufacture and operate. These patents often include illustrations of various styles of blocks that the machine can produce. Additionally, improvements in block-machine patents may focus on qualitative performance, reduced maintenance, and fewer personnel requirements.

11.About Block machine production equipment

Block machine production equipment consists of various machines and devices that work together to produce blocks effectively and efficiently. The primary component is the block making machine itself, which uses hydraulic or mechanical pressure to shape the raw materials into blocks. This machine is typically automated and controlled by a computer system for precision and consistency.
Other essential equipment includes a mixer for blending the raw materials, a conveyor for transporting the mixed materials to the block machine, and a palletizer for stacking the finished blocks. Some production lines also include a batching machine for measuring the correct amounts of each material, and a curing chamber for drying and hardening the blocks.
The specific equipment used can vary based on the type and size of blocks being produced, as well as the production capacity of the factory. Regardless, all block machine production equipment is designed to optimize the production process, ensuring high-quality blocks while minimizing waste and reducing labor costs.

12.How to adjust the production speed of Block machine?

Normally the block machine production speed is not adjustable, for automatic block machine, the hollow block making speed is 15 seconds and paver brick making speed is 12 seconds per cycle; but can improve the block machine work condition to guarantee the block machine can work normally; for example, do the cleaning for the machine, maintain the block machine regularly.

13.What technology does Block machine use?

Block machine is utilize a combination of mechanical engineering, electric motors, hydraulic system, and computerized control systems to achieve its block making function. The automation technology in these machines allows for high production efficiency and accuracy, reducing human error and increasing the speed of block production. This technology of mould changable also enables the machines to produce blocks of various sizes and types, catering to different construction requirements. Additionally, advanced block machines, like those offered by Raytone, Poyatos, incorporate high-quality components to ensure durability and reliability. These technological advancements have made block production more efficient and cost-effective, improved the construction industry.
The PLC computerized control system also make the concrete batching, concrete mixing and block forming, block stacking , and block cuber automatically, this raised the block production greatly;
Except the PLC control system to control the block machine work one step by one step automatically, some mechanical technology is also used, the top press head move up and down synchro-lift device, the eccentric shaft vibrating device in the vibration table to give the block mould high and uniform strength of forming good quality blocks; for the mould making, using carbonization, linear cutting ,heat treatment to make the mould long life;

14.What kind of products can Block machine produce?

A Block Machine, designed to produce concrete and cement blocks, uses an aggregate, which can be crushed stone, sand, or gravel, as the base material, so The block machine can produce many different block by changing different block moulds, it can meet different market demand. Basically , it can produce hollow block, solid blocks, paver bricks, interlocking blocks, hourdis blocks, grass blocks, dam blocks, curbstones, etc, these blocks are widely used in construction industry;

15.About the development history of Block machine factory

The Raytone block machine factory has quite a rich history. They began with the production of manual machines for making bricks and blocks, striving to meet the increasing demand for these construction materials. Over time, the factory evolved and started manufacturing concrete block machines that ranged from fully automated ones to semi-automatic brick machines.

Their continual development and innovation eventually led to the creation of fully automatic block machines. This significant milestone marked a revolution in block-making machines, enabling the production of high-quality bricks and paver blocks without manual power. These machines are easy to operate, require minimal maintenance, and are known for their durability and cost-effectiveness.
Raytone’s development history is marked by strong R&D capabilities, allowing them to continuously improve and expand their product range. This commitment to progress has solidified its reputation as a leading block machine manufacturer.

16.About Block machine R&D capabilities

Raytone Machinery, a prominent manufacturer of block machines, demonstrates impressive Research and Development (R&D) capacities. They not only produce their own brand but also offer Original Equipment Manufacturing (OEM) services. This dual capacity allows them to innovate and customize their machinery, tailoring it to both their own brand standards and those of other companies seeking specialized equipment. Raytone’s main products include Brick Making Machines, Clay Brick Making Machines, and Block Making Machines, among others. Given their comprehensive R&D capabilities, they can continuously improve and expand their product range, thus staying ahead in the highly competitive block machine manufacturing industry.

17.About Block machine technology

Block machine technology has significantly evolved over the years, incorporating advanced technologies from countries like Germany, Italy, and the United States. These machines are designed to be highly adaptable, durable, and easy to maintain, making them suitable for producing a variety of bricks, including hollow ones, from raw materials like shale, coal gangue, fly ash, and fertile soil.
The technology involved combines mechanical, electrical, and hydraulic elements, ensuring safe and reliable operation. The machines are equipped with an electric motor that drives the stirring and extrusion parts, boasting energy-saving features. The reamer, an essential part of the machine, is made from abrasion-resistant material, ensuring its longevity and ease of maintenance.
Moreover, the machines are designed with a clear division of labor, which results in increased production volume and improved brick quality. They can produce various types of bricks and are widely recognized in the market for their technical advantages. The use of this technology allows for an efficient production process at a relatively low cost.

18.About Block machine production management system

A block machine production management system is crucial in overseeing the entire production process, from the procurement of raw materials to the final product. It involves a series of coordinated activities such as planning, organizing, directing, and controlling the production process to ensure efficiency and quality.
The production management system typically includes the following elements:
Production Planning: This involves forecasting demand, scheduling production, and managing the workforce.
Inventory Management: It ensures that there is an optimal quantity of raw materials and finished products. It involves tracking inventory levels, orders, sales, and deliveries.
Quality Control: This entails regular inspection and testing of the block machines to ensure they meet the required standards.
Maintenance Management: Regular maintenance of the machinery is crucial to prevent breakdowns and ensure consistent production.
Cost Control: This involves monitoring and controlling the costs associated with the production process to maximize profitability.
Performance Tracking: The system also involves tracking and analyzing production data to identify areas for improvement.
The use of technology, like Enterprise Resource Planning (ERP) software, is common in modern production management systems, as it allows for real-time tracking and analysis of the production process. This enables the management to make informed decisions and adjustments to optimize the production process. Raytone Machinery likely has a robust production management system in place to ensure the efficient production of high-quality block machines.

19.How to maintain Block machine?

Regular Cleaning: remove the raw materials from the machine regularly.
Regular Inspections: Inspect the machine for any bolts and nuts, to make sure they are tight, Check all parts, including the hydraulic and electrical systems to see if they are all working.
Lubrication: Regularly lubricate friction parts to reduce friction and prevent overheating.
Replace Worn-Out Parts: If any part is worn out or damaged, replace it immediately to avoid further damage to the machine.
Follow the Manufacturer’s Instructions: Each machine has specific maintenance requirements. Always adhere to the manufacturer’s instructions.
Remember, a well-maintained block machine not only works efficiently but also has a longer lifespan.

20.How to improve the production efficiency of Block machine?

Improving the production efficiency of a Block machine involves a combination of several factors. First, ensuring the machine incorporates the latest manufacturing technologies can significantly increase work efficiency and reduce energy and time consumption. Secondly, regular maintenance of the machine’s mechanical parts can increase its reliability and efficiency. This can be achieved by implementing a regular training program for employees, setting up a maintenance and repair schedule, keeping the machinery clean, doing daily greasing, and replacing parts when needed. Additionally, investing in a fully automatic model can also lead to greater efficiency and a high return on investment.

21.About the scale of Block machine factory

Raytone Machinery is a leading manufacturer of block machines with a considerable scale of operations. The factory covers a large area, equipped with advanced machinery and technology to ensure a high production capacity. The factory employs a team of skilled engineers and workers who strive to deliver high-quality block machines. It houses several production lines, each dedicated to a specific type of block machine, enabling Raytone to meet various customer needs effectively. The factory also has a dedicated research and development department, which is focused on improving and innovating its products continuously.