1.About the development history of Block machine factory
2.Does the Block machine have environmentally friendly properties?
3.What is the difference between Block machine RAYTONE vs Block machine Dena Group vs Block machine Shengda Machinery
4.In what industries can Block machine be applied?
5.About Block machine overseas warehouse
6.About Block machine production skills training
7.Does the Block machine require professional technicians to operate?
8.About Block machine customization services
9.About Block machine technology
10.What is the production capacity of block machine for special-shaped products?
11.Does Block machine require special storage conditions?
12.Is there a big market demand for block machines?
13.About the scale of Block machine factory
14.What technology does Block machine use?
15.About Block machine production management system
16.How to maintain Block machine?
17.What does the Block machine do?
18.About Block machine origin
19.About Block machine patent
20.What is the principle of Block machine?
21.What supporting equipment does Block machine need during the production process?
22.What models are there for Block machine?

1.About the development history of Block machine factory

The Raytone block machine factory has quite a rich history. They began with the production of manual machines for making bricks and blocks, striving to meet the increasing demand for these construction materials. Over time, the factory evolved and started manufacturing concrete block machines that ranged from fully automated ones to semi-automatic brick machines.

Their continual development and innovation eventually led to the creation of fully automatic block machines. This significant milestone marked a revolution in block-making machines, enabling the production of high-quality bricks and paver blocks without manual power. These machines are easy to operate, require minimal maintenance, and are known for their durability and cost-effectiveness.
Raytone’s development history is marked by strong R&D capabilities, allowing them to continuously improve and expand their product range. This commitment to progress has solidified its reputation as a leading block machine manufacturer.

2.Does the Block machine have environmentally friendly properties?

Yes, block machines do have environmentally friendly properties. A full-automatic cement block making machine, for example, has the ability to produce bricks with good water and air permeability, which can improve the urban microclimate and reduce urban drainage pressure. This can prevent water accumulation on roads and enhance safety for citizens. The machine uses sustainable materials, making it a more eco-friendly choice.
Another example is Raytone’s compressed earth block (CEB) machines which aim to promote the use of compressed earth blocks for environmentally friendly, cost-effective construction. the earth blocks can be resued after the house or building is taken down, the Earth soil is not less;

3.What is the difference between Block machine RAYTONE vs Block machine Dena Group vs Block machine Shengda Machinery

while all three brands offer block machines, they differ in terms of technology, quality, range of options, and customization capabilities. Ultimately, the choice depends on the specific needs and priorities of the customer.

4.In what industries can Block machine be applied?

Block machines are mostly used in the construction industry for the production of concrete blocks, which are economical building materials used for building houses, apartments, and commercial buildings, widely used worldwide. These machines help in quick processing of concrete into blocks, thereby saving time and cost. Besides, they are also used in the manufacturing industry where the production of solid blocks is required. The automatic stationary plants, a type of block machine, are particularly useful in large-scale manufacturing due to their high productivity.
Infrastructure Development: These machines are also used in infrastructure development projects, such as roads, bridges, and tunnels
Landscaping: In landscaping, block machines are used to create decorative bricks and blocks for patios, walkways, and other outdoor spaces.

5.About Block machine overseas warehouse

Block machine manufacturers often set up overseas warehouses as part of their strategy to expand their international reach and ensure efficient distribution of their products. These warehouses allow manufacturers to store their machines closer to their international customers, reducing the time and cost associated with shipping. This strategic move ensures that their block machines are readily available for customers in that region, facilitating quicker delivery times and enhanced customer service.

6.About Block machine production skills training

Block machine production skills training is essential to ensure efficient and effective operation of the equipment. For instance, the QT4-40 Manual block machine can be operated by any worker after a short training period. This type of training helps workers to understand how to install, operate, and maintain the machine effectively. It also covers changing the block mould to produce different types and sizes of blocks or bricks. Similarly, the QT2-45 egg laying block machine requires two trained operators for smooth functioning. Linyi Raytone Machinery Co., Ltd, the manufacturer of these machines, provides pre-sale, in-sale, and after-sale services, including technical installation guidance and training for operators. This comprehensive approach ensures that workers are well-prepared to handle the machinery and optimize its productivity.

7.Does the Block machine require professional technicians to operate?

Yes, the operation of a block machine typically requires trained technicians or operators. Especially for semi automatic block machine and manual block machine, the operate need to operate the block machine step by step, so he needs to know the block machine well, not hurt the block machine by misoperation; for automatic block machine, it doesn’t need to operate block machine very much, but need the operate understand the block machine well, once there is any breakdown, the operator should find out it and solve it quickly, so suggesting that these machines do require professional knowledge and skills to operate.

8.About Block machine customization services

There is many customization services for block machine; the block machine configuration equipment can be customized, for the batching machine hopper quantity, mixer capacity, even block machine can be customized as per the block size needed; the electric motor brand can be optional, for example the Siemens brand motors; the voltage for motors can be customized as per different country’s different voltage; the block moulds are customized.

9.About Block machine technology

Block machine technology has significantly evolved over the years, incorporating advanced technologies from countries like Germany, Italy, and the United States. These machines are designed to be highly adaptable, durable, and easy to maintain, making them suitable for producing a variety of bricks, including hollow ones, from raw materials like shale, coal gangue, fly ash, and fertile soil.
The technology involved combines mechanical, electrical, and hydraulic elements, ensuring safe and reliable operation. The machines are equipped with an electric motor that drives the stirring and extrusion parts, boasting energy-saving features. The reamer, an essential part of the machine, is made from abrasion-resistant material, ensuring its longevity and ease of maintenance.
Moreover, the machines are designed with a clear division of labor, which results in increased production volume and improved brick quality. They can produce various types of bricks and are widely recognized in the market for their technical advantages. The use of this technology allows for an efficient production process at a relatively low cost.

10.What is the production capacity of block machine for special-shaped products?

The automatic series intelligent block machine developed by Raytone and German engineers has been designed to adapt to different block production requirements, including special-shape cement products. The production capacity can vary depending on factors such as type, brand, model, and features of the machine. For example, some machines may produce between 4,000-24,000 standard blocks in an eight-hour shift;
but for special shaped blocks, firstly need to confirm the block size, then confirm how many pieces can be made per mould, then need to confirm which block machine model to use to make this special shaped block, then we can calculated out how many blocks can be produced per day;

11.Does Block machine require special storage conditions?

Yes, block machines do require special storage conditions. Ideally, small block machine need a least installed in a shed, and for large machinery like automatic block machines should be installed in a workshop or a similar building to protect them from exposure to rain and wind, which can lead to rust and rot. Furthermore, all materials related to the machine, such as blocks or other components, should be stored in dry area, This not only preserves the machine’s functionality and safety, but it also contributes to its service life.

12.Is there a big market demand for block machines?

Yes, there is a significant market demand for block machines, primarily driven by increasing demand from real estate development. Africa, Middel East and Southeast Asia is our main block machine market. The concrete block and brick manufacturing market, which includes block machines, was valued at $339,597.7 million in 2020 and is projected to reach $588,151.8 million by 2030. Similarly, the global brick-making machines market, a subset of block machines, was valued at $2.1 billion in 2021 and is anticipated to grow to $3.3 billion by 2031. This growth is attributed to various factors, including technological advancements, environmental consciousness, and the need for streamlined operations.
The market demand is driven by factors such as urbanization, growth in the construction industry, and an increase in government construction projects. The Asia-Pacific region holds the largest market share, followed by Europe and North America.

13.About the scale of Block machine factory

Raytone Machinery is a leading manufacturer of block machines with a considerable scale of operations. The factory covers a large area, equipped with advanced machinery and technology to ensure a high production capacity. The factory employs a team of skilled engineers and workers who strive to deliver high-quality block machines. It houses several production lines, each dedicated to a specific type of block machine, enabling Raytone to meet various customer needs effectively. The factory also has a dedicated research and development department, which is focused on improving and innovating its products continuously.

14.What technology does Block machine use?

Block machine is utilize a combination of mechanical engineering, electric motors, hydraulic system, and computerized control systems to achieve its block making function. The automation technology in these machines allows for high production efficiency and accuracy, reducing human error and increasing the speed of block production. This technology of mould changable also enables the machines to produce blocks of various sizes and types, catering to different construction requirements. Additionally, advanced block machines, like those offered by Raytone, Poyatos, incorporate high-quality components to ensure durability and reliability. These technological advancements have made block production more efficient and cost-effective, improved the construction industry.
The PLC computerized control system also make the concrete batching, concrete mixing and block forming, block stacking , and block cuber automatically, this raised the block production greatly;
Except the PLC control system to control the block machine work one step by one step automatically, some mechanical technology is also used, the top press head move up and down synchro-lift device, the eccentric shaft vibrating device in the vibration table to give the block mould high and uniform strength of forming good quality blocks; for the mould making, using carbonization, linear cutting ,heat treatment to make the mould long life;

15.About Block machine production management system

A block machine production management system is crucial in overseeing the entire production process, from the procurement of raw materials to the final product. It involves a series of coordinated activities such as planning, organizing, directing, and controlling the production process to ensure efficiency and quality.
The production management system typically includes the following elements:
Production Planning: This involves forecasting demand, scheduling production, and managing the workforce.
Inventory Management: It ensures that there is an optimal quantity of raw materials and finished products. It involves tracking inventory levels, orders, sales, and deliveries.
Quality Control: This entails regular inspection and testing of the block machines to ensure they meet the required standards.
Maintenance Management: Regular maintenance of the machinery is crucial to prevent breakdowns and ensure consistent production.
Cost Control: This involves monitoring and controlling the costs associated with the production process to maximize profitability.
Performance Tracking: The system also involves tracking and analyzing production data to identify areas for improvement.
The use of technology, like Enterprise Resource Planning (ERP) software, is common in modern production management systems, as it allows for real-time tracking and analysis of the production process. This enables the management to make informed decisions and adjustments to optimize the production process. Raytone Machinery likely has a robust production management system in place to ensure the efficient production of high-quality block machines.

16.How to maintain Block machine?

Regular Cleaning: remove the raw materials from the machine regularly.
Regular Inspections: Inspect the machine for any bolts and nuts, to make sure they are tight, Check all parts, including the hydraulic and electrical systems to see if they are all working.
Lubrication: Regularly lubricate friction parts to reduce friction and prevent overheating.
Replace Worn-Out Parts: If any part is worn out or damaged, replace it immediately to avoid further damage to the machine.
Follow the Manufacturer’s Instructions: Each machine has specific maintenance requirements. Always adhere to the manufacturer’s instructions.
Remember, a well-maintained block machine not only works efficiently but also has a longer lifespan.

17.What does the Block machine do?

The block machine is making concrete blocks, it is used to turn the raw materials of cement, sands, stones, fly ash, building waste into concrete blocks like hollow block, solid blocks, paver blocks, interlocking blocks, hourdis blocks, curbstones, etc
The block machine can help people make money who want to start a new investment.

18.About Block machine origin

The origin of block machines can be traced back to the early 20th century when the first manually operated block-making machines were introduced.
The development and refinement of block machines took place over the years, with advancements in technology and design. Many countries have played a significant role in the origin and development of block machines.
Germany has been a pioneer in block machine technology, with several renowned manufacturers originating from the country. Companies like Hess, Zenith, and Masa have been at the forefront of the block machine industry, introducing innovative designs and technologies.
Italy is another country known for its contribution to block machine manufacturing. Companies like SIMEC and Prensoland have developed advanced block machine systems that are widely used in the construction industry.
China has emerged as a major player in the block machine market in recent years. Chinese manufacturers offer a wide range of block machines, catering to various production capacities and requirements. The country has invested heavily in research and development, leading to the development of high-quality and cost-effective block machine solutions.In China, the main cities for making block machine is Linyi city, Quanzhou city, Tianjin city;
Other countries, including the United States, Spain, Turkey, and India, also have a significant presence in the block machine industry, with manufacturers offering a variety of machines to meet different market demands.
Overall, the origin of block machines can be attributed to the collective efforts of various countries, each contributing to the development and advancement of block machine technology. Today, block machines are widely used worldwide and play a crucial role in the construction industry.

19.About Block machine patent

Block machine patents involve the design and operation of machines that mold concrete building blocks. These patented machines aim to create blocks that are strong, durable, and resistant to water absorption. The objective of these patents is to offer efficient machines, produce high-quality blocks, and are cost-effective to manufacture and operate. These patents often include illustrations of various styles of blocks that the machine can produce. Additionally, improvements in block-machine patents may focus on qualitative performance, reduced maintenance, and fewer personnel requirements.

20.What is the principle of Block machine?

for different category block machine, the principle has some difference; but the block machine line is mainly including the batching, mixing, block moulding, block curing; Batching is for giving the raw materials of cement, sand, aggregate, and water at a certain formula; Mixing is to mix these raw materials well, to be ready for block moulding; block moulding is to forming different shape and size blocks; Block curing is to let the green blocks to be dry before it is used in construction.
Block machine main principle is vibration and hydraulic pressing to form the concrete blocks; but
For host block machine structure, it containers raw materials hopper, raw materials feeding part, brick pallet feeding part, block forming, and block conveying out section;
For automatic block machine is forming block by vibration box which is driven by two vibrating motors, and hydraulic pressing on the raw materials top which is inside bottom block mould; they hydraulic system also have another important function, to give color on paver bricks; while other category block machine cannot make colorful bricks;
For manual block machine and semi automatic block machine, there is only vibration section for forming blocks, not having the hydraulic pressing;
For mobile block machine, after blocks are formed, the block are lay onto the concrete ground directly, no need brick pallet, this is its advantages;

21.What supporting equipment does Block machine need during the production process?

Block machine production requires several pieces of supporting equipment to ensure smooth and efficient operations. This equipment includes wheel loader to load raw materials into the concrete batching machine; concrete batching machine, which are used to prepare the raw materials like sand and gravel needed for block production;
the concrete mixer, which is used to mix different raw materials;
Machines for finishing concrete blocks are also essential; these include block stacking machine, to stack finished block one pallet by one pallet; need diesel forklift to carry the stacked pallets to the curing area; also the brick pallet is a very important part for block forming as a tray;

22.What models are there for Block machine?

Block machines come in various models, each designed to meet specific construction needs. All these models can make different blocks by changing moulds, The models are typically categorized based on their functions, mobility, and automation. Some models include:

Egg Laying Machines: These are wheeled machines that produce blocks right on the concrete ground, There are both hydraulic types like QTM6-25, QTM10-15, QTM12-15, QTM18-15, and manual types of laying machines QTM2-45, QTM4-30A, QTM4-30B, diesel QMR4-30. The egg laying block machine can also make the paver brick but not able to make color on paver brick surface;
Stationary Machines: These machines are stationary and require brick pallets for block transfer. manual model like QT4-40, QT4-35, QMJ4-40, and semi automatic with vibrator options Like QT4-24, QT4-28, QT4-25.
Automatic Hydraulic Stationary Plants: These are the most advanced and expensive machines, capable of batch processing, automated concrete mixing, and pressing systems. They are primarily used for large-scale production. The models is like QT4-18, QT4-15, QT5-15, QT6-15, QT8-15, QT10-15, QT12-15, QT15-15; only the automatic hydraulic block machine can make paver brick with color surface;
Please note that the specific models and their features can vary from one manufacturer to another.