1.What technical support is needed during the production process of Block Machine?
2.About Block machine production capacity
3.What is the domestic and foreign market share of Block machine?
4.About Block machine origin
5.Can Block Machine automate production?
6.What is the difference between Block machine RAYTONE vs Block machine Dena Group vs Block machine Shengda Machinery
7.About the scale of Block machine factory
8.About Block machine customization services
9.What is the principle of Block machine?
10.About Block machine raw materials
11.What is the difference between Block machine RAYTONE vs Block machine FULANG vs Block machine Starr Engineering
12.About Block machine inventory
13.What is the unit capacity cost of Block machine?
14.About Block machine production skills training
15.About Block machine overseas warehouse
16.About Block machine production equipment
17.About Block machine warranty
18.What is the production capacity of Block machine?
19.What are the characteristics of Block machine?

1.What technical support is needed during the production process of Block Machine?

Technical support during the production process of a block machine can encompass a wide range of activities. This can include assistance with machine installation and setup, troubleshooting and resolving issues that may arise during operation, providing training to operators to ensure they understand how to use and maintain the machine properly, and offering guidance on optimizing production efficiency. Additionally, technical support may also involve conducting regular machine maintenance and providing replacement parts as needed. Periodic inspections and scheduled service appointments can also be part of technical support to ensure the machine functions optimally and any potential issues are identified early. Most manufacturers, such as Raytone, prioritize customer satisfaction and provide extensive technical support throughout the machine’s life cycle.

2.About Block machine production capacity

The production capacity of block machines can vary significantly based on the model and type of the machine. Some basic machines may produce a few hundred blocks per hour, while more advanced and automated machines can produce thousands of blocks per hour. Factors such as the machine’s size, automation level, power, and technology contribute to its production capacity. For example, a fully automatic concrete block machine can produce up to 10,000 or more blocks per hour.

3.What is the domestic and foreign market share of Block machine?

Before the year of 2015, the main market for block machine is the China domestic, In recent years, the foreign market share of block machine is becoming more and more, domestic market is becoming saturation, so many block machine manufacturer is seeking for more opportunity from oversea, gradually the foreign market is reach up to 70%.

4.About Block machine origin

The origin of block machines can be traced back to the early 20th century when the first manually operated block-making machines were introduced.
The development and refinement of block machines took place over the years, with advancements in technology and design. Many countries have played a significant role in the origin and development of block machines.
Germany has been a pioneer in block machine technology, with several renowned manufacturers originating from the country. Companies like Hess, Zenith, and Masa have been at the forefront of the block machine industry, introducing innovative designs and technologies.
Italy is another country known for its contribution to block machine manufacturing. Companies like SIMEC and Prensoland have developed advanced block machine systems that are widely used in the construction industry.
China has emerged as a major player in the block machine market in recent years. Chinese manufacturers offer a wide range of block machines, catering to various production capacities and requirements. The country has invested heavily in research and development, leading to the development of high-quality and cost-effective block machine solutions.In China, the main cities for making block machine is Linyi city, Quanzhou city, Tianjin city;
Other countries, including the United States, Spain, Turkey, and India, also have a significant presence in the block machine industry, with manufacturers offering a variety of machines to meet different market demands.
Overall, the origin of block machines can be attributed to the collective efforts of various countries, each contributing to the development and advancement of block machine technology. Today, block machines are widely used worldwide and play a crucial role in the construction industry.

5.Can Block Machine automate production?

Yes, block machines can indeed automate production. The advancement of block-making machines from manual to fully automated systems has significantly transformed the efficiency, productivity, and quality of block production in the construction industry. Automated machines offer numerous advantages such as improved production efficiency, consistent block quality, and enhanced workplace safety. These machines are designed to minimize human error and increase output rates. The full-automatic block production line, for instance, integrates six systems including batching, mixing, molding, transportation, stacking, and packaging, all controlled by computer and operated through mechanical automation. It even allows the production of various concrete products and can be controlled manually, semi-automatically, or fully automatically.

6.What is the difference between Block machine RAYTONE vs Block machine Dena Group vs Block machine Shengda Machinery

while all three brands offer block machines, they differ in terms of technology, quality, range of options, and customization capabilities. Ultimately, the choice depends on the specific needs and priorities of the customer.

7.About the scale of Block machine factory

Raytone Machinery is a leading manufacturer of block machines with a considerable scale of operations. The factory covers a large area, equipped with advanced machinery and technology to ensure a high production capacity. The factory employs a team of skilled engineers and workers who strive to deliver high-quality block machines. It houses several production lines, each dedicated to a specific type of block machine, enabling Raytone to meet various customer needs effectively. The factory also has a dedicated research and development department, which is focused on improving and innovating its products continuously.

8.About Block machine customization services

There is many customization services for block machine; the block machine configuration equipment can be customized, for the batching machine hopper quantity, mixer capacity, even block machine can be customized as per the block size needed; the electric motor brand can be optional, for example the Siemens brand motors; the voltage for motors can be customized as per different country’s different voltage; the block moulds are customized.

9.What is the principle of Block machine?

for different category block machine, the principle has some difference; but the block machine line is mainly including the batching, mixing, block moulding, block curing; Batching is for giving the raw materials of cement, sand, aggregate, and water at a certain formula; Mixing is to mix these raw materials well, to be ready for block moulding; block moulding is to forming different shape and size blocks; Block curing is to let the green blocks to be dry before it is used in construction.
Block machine main principle is vibration and hydraulic pressing to form the concrete blocks; but
For host block machine structure, it containers raw materials hopper, raw materials feeding part, brick pallet feeding part, block forming, and block conveying out section;
For automatic block machine is forming block by vibration box which is driven by two vibrating motors, and hydraulic pressing on the raw materials top which is inside bottom block mould; they hydraulic system also have another important function, to give color on paver bricks; while other category block machine cannot make colorful bricks;
For manual block machine and semi automatic block machine, there is only vibration section for forming blocks, not having the hydraulic pressing;
For mobile block machine, after blocks are formed, the block are lay onto the concrete ground directly, no need brick pallet, this is its advantages;

10.About Block machine raw materials

Block machines use a variety of raw materials to produce concrete blocks. These materials include crushed stone, sand, cement, dust, and coal fly ash. In addition to these, some industrial wastes like cinder, slag, gangue, gravel, and perlite are also used as raw materials. These industrial wastes are often inexpensive, making them a cost-effective choice for block production. Their use also contributes to environmental sustainability by reducing waste. The block machine is designed to distribute these materials evenly, ensuring the production of high-quality, uniform blocks.

11.What is the difference between Block machine RAYTONE vs Block machine FULANG vs Block machine Starr Engineering

Block machine RAYTONE, Block machine FULANG, and Block machine Starr Engineering are all equipment manufacturers that specialize in producing industrial block machines. Although they all produce similar products, there are some notable differences among them. RAYTONE focuses more on the research and development of block machines, constantly upgrading their technology to provide efficient and high-quality machines to their customers. FULANG, on the other hand, values customer satisfaction and offers a wide range of options to meet the diverse needs of their clients. Starr Engineering takes pride in their precision engineering and offers customized solutions for their clients, ensuring that their block machines meet the specific requirements of each project. Overall, these companies each have their own unique strengths and are trusted by customers worldwide for their superior block machine products.

12.About Block machine inventory

The inventory of block machines typically includes different models and types of machines that are designed to produce specific types and sizes of blocks. These machines can vary in terms of their capacity, production speed, automation level, and features.
Some common types of block machines found in the inventory may include:
Manual block machines: These are operated by laborers manually and require more effort and time to produce blocks. the model No. is QT4-40, QT4-35;
Semi-automatic block machines: These machines have some automated features, such as the ability to mix and discharge the concrete mixture, but still require manual intervention for block formation and stacking. The model No. QT4-24, QT4-28;
Fully automatic block machines: These machines are highly automated and can perform all the steps of block production, from mixing the concrete, molding the blocks, to stacking them. They offer higher production efficiency and require minimal manual labor. The model No. is QT4-25 QT4-18, QT4-15, QT5-15, QT6-15, QT8-15, QT10-15, QT12-15;
Additionally, it is recommended to seek advice from experts or consult with reputable suppliers in the construction industry to ensure that you select the most suitable block machine from the available inventory for your specific needs.

13.What is the unit capacity cost of Block machine?

the unit capacity cost of a block machine can vary greatly depending on the type, brand, model, and features of the machine. The cost can range from a few thousand dollars for smaller, manual machines to several tens of thousands for large, automatic machines with high production capacities. It’s essential to take into account the machine’s production capacity, which is often measured in blocks per hour, when determining the unit cost. Therefore, the unit capacity cost can be calculated by dividing the total cost of the machine by its production capacity in a given period. But normally the higher automatic level block machine can give the lower unit capacity cost;

14.About Block machine production skills training

Block machine production skills training is essential to ensure efficient and effective operation of the equipment. For instance, the QT4-40 Manual block machine can be operated by any worker after a short training period. This type of training helps workers to understand how to install, operate, and maintain the machine effectively. It also covers changing the block mould to produce different types and sizes of blocks or bricks. Similarly, the QT2-45 egg laying block machine requires two trained operators for smooth functioning. Linyi Raytone Machinery Co., Ltd, the manufacturer of these machines, provides pre-sale, in-sale, and after-sale services, including technical installation guidance and training for operators. This comprehensive approach ensures that workers are well-prepared to handle the machinery and optimize its productivity.

15.About Block machine overseas warehouse

Block machine manufacturers often set up overseas warehouses as part of their strategy to expand their international reach and ensure efficient distribution of their products. These warehouses allow manufacturers to store their machines closer to their international customers, reducing the time and cost associated with shipping. This strategic move ensures that their block machines are readily available for customers in that region, facilitating quicker delivery times and enhanced customer service.

16.About Block machine production equipment

Block machine production equipment consists of various machines and devices that work together to produce blocks effectively and efficiently. The primary component is the block making machine itself, which uses hydraulic or mechanical pressure to shape the raw materials into blocks. This machine is typically automated and controlled by a computer system for precision and consistency.
Other essential equipment includes a mixer for blending the raw materials, a conveyor for transporting the mixed materials to the block machine, and a palletizer for stacking the finished blocks. Some production lines also include a batching machine for measuring the correct amounts of each material, and a curing chamber for drying and hardening the blocks.
The specific equipment used can vary based on the type and size of blocks being produced, as well as the production capacity of the factory. Regardless, all block machine production equipment is designed to optimize the production process, ensuring high-quality blocks while minimizing waste and reducing labor costs.

17.About Block machine warranty

RAYTONE block machine warranty is 2 years since shipment, but we provide the technical support all the machine life;

18.What is the production capacity of Block machine?

Category Model Size(LxWxH) mm Pcs/Mould Pcs/ Hr Pcs/ 8 Hr
Mobile Block Machine QT2-45 400*200*200 2 120 960
QTM4-40 400*200*200 4 360-480 2880-3840
QTM4-45 400*200*200 4 240 1920
QMR4-45 400*200*200 4 240 1920
QTM6-25 400*200*200 6 1100 8800
QTM10-15 400*200*200 10 1800 14400
QTM12-15 400*200*200 12 2160 17280
Manual & Semi Automatic block machine QT4-40 400*200*200 4 288-360 2304-2880
QT4-35 400*200*200 4 320-410 2560-3290
QT4-24 400*200*200 4 554 4428
QT4-28 400*200*200 4 514 4114
Automatic block machine QT4-25 400*200*200 4 576 4608
QT4-18 400*200*200 4 800 6400
QT4-15 400*200*200 4 960 7680
QT5-15 400*200*200 5 1200 9600
QT6-15 400*200*200 6 1440 11520
QT8-15 400*200*200 8 1920 15360
QT10-15 400*200*200 10 2400 19200
QT12-15 400*200*200 12 2880 23040
There are different models of block machines, their production capacity is different ; and also one same model block machine can make different quantity of different size block, so it is also different production capacity based on different block size; let’s take two common used block size as sample; the 1st is 400*200*200mm hollow or solid blocks; we can compare different models’ production capacity:

The second we take the solid bricks 240*50*115mm as sample:
Category Model Size(LxWxH)mm Pcs/Mould Pcs/ Hr Pcs/ 8 Hr
Manual & Semi Automatic block machine QT4-40 240*50*115 18 1296-1620 10368-12960
QT4-35 240*50*115 18 1440-1848 11520-14784
QT4-24 240*50*115 26 3598 28782
QT4-28 240*50*115 18 2314 18514
Automatic block machine QT4-25 240*50*115 26 3744 29952
QT4-18 240*50*115 26 5200 41600
QT4-15 240*50*115 30 7200 57600
QT5-15 240*50*115 32 7680 61440
QT6-15 240*50*115 33 7920 63360
QT8-15 240*50*115 42 10080 80640
QT10-15 240*50*115 52 12480 99840
QT12-15 240*50*115 65 15600 124800

If you want to know the production capacity of your block size, please contact us;

19.What are the characteristics of Block machine?

Block machines possess several distinctive characteristics that make them indispensable in the construction industry. Firstly, they come in different types – manual, semi-automatic, and fully automatic, each providing a varying degree of automation and human intervention. Secondly, they offer flexibility by allowing changes in molding designs, especially in the case of automatic machines, which have advanced control systems. Thirdly, these machines are made with durable materials, ensuring they can withstand the rigors of block production. Fourthly, they promote efficiency as they can produce blocks at a low cost and in a shorter timeframe compared to traditional methods. Lastly, automatic block machines are convenient to operate and maintain, offering a significant advantage over manual machines
Block machines, whether manual, semi-automatic or fully automatic, have distinct characteristics that make them suitable for different concrete block production needs. A manual block machine is popular in some African areas for small projects, A semi-automatic block machine involves a blend of manual and automated operations. It may require more human intervention than a fully automatic machine, but it provides flexibility for smaller production requirements and cost savings.
In contrast, a fully automatic block machine is characterized by high levels of automation, minimizing the need for human intervention. It typically includes an elevator, lowerator, finger car, and cuber, forming an automated handling system that enhances efficiency and productivity. This type of machine is ideal for large-scale production.
Both types of machines have features for batching, mixing, molding, curing, and transporting the blocks. They are designed to produce various types of concrete blocks and special concrete products, like kerbstones and paving stones. The production rate, block size, and thickness can be controlled based on the operational efficiency of the machine and the workforce involved.