1.About Block machine origin
2.Is the production speed of Block machine fast?
3.How to maintain the Block machine?
4.Does Block machine require special storage conditions?
5.How to maintain Block machine?
6.How to deal with block machine failure?
7.What is the production process of Block machine?
8.How does the Block machine operate?
9.What is the production capacity of block machine for special-shaped products?
10.What technology does Block machine use?
11.About Block machine quality system
12.How to choose a suitable Block machine model?
13.About Block machine R&D capabilities
14.About Block machine overseas warehouse
15.What is the domestic and foreign market share of Block machine?
16.What are the characteristics of Block machine?
17.Is the appearance design of the Block machine beautiful?
18.About Block machine customization services

1.About Block machine origin

The origin of block machines can be traced back to the early 20th century when the first manually operated block-making machines were introduced.
The development and refinement of block machines took place over the years, with advancements in technology and design. Many countries have played a significant role in the origin and development of block machines.
Germany has been a pioneer in block machine technology, with several renowned manufacturers originating from the country. Companies like Hess, Zenith, and Masa have been at the forefront of the block machine industry, introducing innovative designs and technologies.
Italy is another country known for its contribution to block machine manufacturing. Companies like SIMEC and Prensoland have developed advanced block machine systems that are widely used in the construction industry.
China has emerged as a major player in the block machine market in recent years. Chinese manufacturers offer a wide range of block machines, catering to various production capacities and requirements. The country has invested heavily in research and development, leading to the development of high-quality and cost-effective block machine solutions.In China, the main cities for making block machine is Linyi city, Quanzhou city, Tianjin city;
Other countries, including the United States, Spain, Turkey, and India, also have a significant presence in the block machine industry, with manufacturers offering a variety of machines to meet different market demands.
Overall, the origin of block machines can be attributed to the collective efforts of various countries, each contributing to the development and advancement of block machine technology. Today, block machines are widely used worldwide and play a crucial role in the construction industry.

2.Is the production speed of Block machine fast?

yes, the production speed of a block machine can indeed be quite fast. For instance, Raytone manual block machines can produce anywhere from 3,000 to 5000 blocks per shift depending on the model and type of block being made. It is much higher than making brick by hand; Another example is the Semi-Automatic Block Making Machine, which a production capacity of 4000-6000 blocks per shift. For the automatic block making machine, it can can make 5000-10000 blocks per shift.

3.How to maintain the Block machine?

Regular inspection: mainly check the block machine work performance, check if there is any visible damages or wear on the block machine, some loosen bolts and nuts, any oil leaking, these small problem could be signs of potential issues;
Do the lubrication: for the friction area and moving parts,do the regular lubrication is an important thing to prolong the machine life;
Do the cleaning, Keep the machine clean from dust and debris. This includes cleaning the moulds, which can accumulate leftover concrete and cause damage over time. Clean the raw material in the concrete mixer every day or shift;
Replace Damaged Parts: whenever any damaged parts, replace them immediately to prevent further damage to the machine.
Training the operators: Ensure all operators are properly trained on how to use the machine. Incorrect usage can lead to unnecessary damage.
Scheduled Servicing: Service the machine according to the manufacturer’s schedule. This includes adding the hydraulic oil and vibration box oil regularly when they are less.
Keep the machine in good condition: Install the machine in a dry, clean place to protect it from the rain, snow etc.
Remember, every different block machine model may have specific maintenance needs. Always refer to your machine’s user manual for specific instructions.

4.Does Block machine require special storage conditions?

Yes, block machines do require special storage conditions. Ideally, small block machine need a least installed in a shed, and for large machinery like automatic block machines should be installed in a workshop or a similar building to protect them from exposure to rain and wind, which can lead to rust and rot. Furthermore, all materials related to the machine, such as blocks or other components, should be stored in dry area, This not only preserves the machine’s functionality and safety, but it also contributes to its service life.

5.How to maintain Block machine?

Regular Cleaning: remove the raw materials from the machine regularly.
Regular Inspections: Inspect the machine for any bolts and nuts, to make sure they are tight, Check all parts, including the hydraulic and electrical systems to see if they are all working.
Lubrication: Regularly lubricate friction parts to reduce friction and prevent overheating.
Replace Worn-Out Parts: If any part is worn out or damaged, replace it immediately to avoid further damage to the machine.
Follow the Manufacturer’s Instructions: Each machine has specific maintenance requirements. Always adhere to the manufacturer’s instructions.
Remember, a well-maintained block machine not only works efficiently but also has a longer lifespan.

6.How to deal with block machine failure?

Dealing with a block machine failure involves a few steps:
Identifying the Problem: First and foremost, try to identify the problem. This could be anything from a mechanical failure to an electrical issue.
Check the Manual: Most block machines come with a detailed manual that provides troubleshooting tips for common issues. If you can identify the problem, you may be able to find a solution in the manual.
Inspect the Machine: If the manual doesn’t provide a solution, a thorough inspection of the machine might help. Look for obvious signs of damage like broken parts, leaks, or unusual noises.
Regular Maintenance: Regular maintenance can prevent many issues. Keep the machine clean, lubricate moving parts, regularly replace worn-out parts, and check for loose screws or bolts.
Consult a Technician: If you can’t identify or solve the problem yourself, it’s best to consult a trained technician. They have the expertise to diagnose and repair complex issues.
Contact the Manufacturer: can contact the block machine supplier to get help;
Remember that safety is paramount. Always turn off and unplug the machine before inspecting or repairing it. Never attempt to repair a machine if you’re not confident in your skills or if the repair requires specialized knowledge.

7.What is the production process of Block machine?

Making a block machine is a complex procedure that requires knowledge in engineering and fabrication. Here’s a simplified block machine producing process guide:
Design and Planning: The first step is to design the machine considering factors like the type of blocks to be produced, the level of automation required, and the budget. Create a detailed drawing of the machine, including the molding unit, conveyor system, control unit, and other components.
Material Procurement: Once the design is ready, gather all necessary materials. This includes steel plates, hydraulic components, electrical components, and other hardware.
Fabrication: Start the fabrication process by cutting and shaping the steel plates according to the machine drawing This forms the main body of the machine.
Assembly: Assemble the fabricated parts to create the machine structure. Install the hopper, materials distributing device, conveyor system, hydraulic components, and electrical system, PLC panel, block moulds, sensor etc.
Molding Unit Construction: The molding unit is critical as it shapes the blocks. making it according to the desired block shape and size.
Control Unit Installation: The control unit is the brain of the machine. It controls the operation of the machine. Install a suitable control unit based on the machine’s intended level of automation.
Testing: Once the machine is assembled, it needs to be tested thoroughly. Ensure that all parts are working correctly, the blocks produced are of the right shape and size, and the machine operates efficiently.
after the test, the machine can be packed, and ready for delivery.

8.How does the Block machine operate?

The block machine operates by utilizing various raw materials such as cement, sands, slag, stone powder, mining slag, industrial stone, and pulverized coal ash. These materials are fed into the machine, where they undergo batching, mixing, and molding processes to form blocks. The batching process involves measuring and combining the raw materials in the right proportions. The mixed materials are then fed into the mold cavity of the machine, where they are pressed and shaped into blocks. After the blocks are formed, they are removed from the machine for curing and drying. This is the basic working principle of a block machine
The step-to-step process is as below:
Material Batching and Mixing: The raw materials like sand, cement, and water are batched and mixed in the correct proportions.
Block Molding: The mixed materials are then fed into the block machine mould. Different machines have varied molding methods. For instance, a manual block machine uses manual force and vibration to shape the blocks, while an automatic machine does this through automated processes.
Block Curing: After the blocks are molded, they are left to cure for a certain period to gain the required strength. The curing process can be natural or accelerated, depending on the type of block and machine used.
Block Stacking and Transportation: Once the blocks are adequately cured, they are stacked and prepared for transportation.
The exact operation can vary depending on the type of block machine, whether it’s manual, semi-automatic, or fully automatic. However, the principle remains the same: transforming raw materials into sturdy blocks through batching, mixing, molding, curing, and transportation.
For each different block machine model, it is different operated from the PLC control panel, the operator need to be trained before start working;

9.What is the production capacity of block machine for special-shaped products?

The automatic series intelligent block machine developed by Raytone and German engineers has been designed to adapt to different block production requirements, including special-shape cement products. The production capacity can vary depending on factors such as type, brand, model, and features of the machine. For example, some machines may produce between 4,000-24,000 standard blocks in an eight-hour shift;
but for special shaped blocks, firstly need to confirm the block size, then confirm how many pieces can be made per mould, then need to confirm which block machine model to use to make this special shaped block, then we can calculated out how many blocks can be produced per day;

10.What technology does Block machine use?

Block machine is utilize a combination of mechanical engineering, electric motors, hydraulic system, and computerized control systems to achieve its block making function. The automation technology in these machines allows for high production efficiency and accuracy, reducing human error and increasing the speed of block production. This technology of mould changable also enables the machines to produce blocks of various sizes and types, catering to different construction requirements. Additionally, advanced block machines, like those offered by Raytone, Poyatos, incorporate high-quality components to ensure durability and reliability. These technological advancements have made block production more efficient and cost-effective, improved the construction industry.
The PLC computerized control system also make the concrete batching, concrete mixing and block forming, block stacking , and block cuber automatically, this raised the block production greatly;
Except the PLC control system to control the block machine work one step by one step automatically, some mechanical technology is also used, the top press head move up and down synchro-lift device, the eccentric shaft vibrating device in the vibration table to give the block mould high and uniform strength of forming good quality blocks; for the mould making, using carbonization, linear cutting ,heat treatment to make the mould long life;

11.About Block machine quality system

The quality system for block machines involves a series of processes and procedures to ensure that the machines meet specified quality standards. Here are some key aspects of a block machine quality system:
Quality Control: This involves conducting inspections and tests at various stages of the manufacturing process to ensure that the machines are built to the required specifications. It includes checking the materials used, verifying dimensions and tolerances, and testing the functionality of the machine.
Documentation: A comprehensive documentation system is put in place to record all the necessary information related to the block machines. This includes design specifications, manufacturing instructions, inspection records, and test reports. This documentation helps in traceability and allows for effective quality control.
Training and Competence: The quality system ensures that the personnel involved in the manufacturing process are adequately trained and competent to perform their tasks. This includes providing training on operating the machinery, conducting inspections, and carrying out quality control procedures.
Supplier Evaluation: The quality system includes evaluating and selecting reliable suppliers for the raw materials and components used in the block machines. This ensures that the materials meet the required quality standards and contribute to the overall quality of the machines.
Continuous Improvement: The quality system promotes a culture of continuous improvement by regularly reviewing and analyzing the manufacturing processes. This involves identifying areas for improvement, implementing corrective actions, and monitoring the effectiveness of these actions.
Compliance with Standards: The quality system ensures that the block machines comply with relevant industry standards and regulations. This may include standards for safety, performance, and environmental impact. Compliance with these standards is essential to ensure the reliability and safety of the machines.
Overall, a robust quality system for block machines is crucial to deliver high-quality products that meet customer requirements and expectations. It helps in minimizing defects, improving efficiency, and ensuring customer satisfaction.

12.How to choose a suitable Block machine model?

Choosing a suitable block machine model requires careful consideration of several factors. Here’s some points for choosing a suitable block machine:
Production Capacity: The first thing to consider is the production capacity of the machine. Different models have different capacities, and you must choose one that meets your production needs. For instance, a large-scale operation might require a machine with a higher production capacity, while a smaller operation might be better suited for a machine with a lower capacity.
Land area: the land area you have or planned for the block plant is also deciding what size block machine model you can have, because different block machine model is for different daily capacity, which need different land area, so this is also an important point for block plant;
Block shape types: if you have a clear target of which size or type block shape to make, that means your mainly products is confirmed, we can recommend as per the market demand.
Budget: your investment budget is another point for choosing the different block machine models; when client want to make an investment, but don’t know exactly the target, we can recommend the block machine model as per the budget;
Raw Material: the block machine can also be determined by the raw materials for blocks, some block machine can use fly ash, stone powder, lime etc, some machine can use earth, soil, or clay, so can choose the block machine as per its raw materials;
Power source: diesel Engine or electric motors: some areas is short of power, so the diesel block machine can be a choice;
Mobile block machine or stationary block machine; as per the customer need, the mobile block machine is working on concrete ground, its advantages is not using brick pallets, the brick pallets is also a big cost in the block making.
Other concern:
Ease of Operation: The block machine you choose should be easy to use. Look for models that have user-friendly interfaces and intuitive controls.
Maintenance Requirements: Some machines require more maintenance than others. Choose a model that is easy to maintain and comes with a good warranty.
Remember, the right block machine for you will depend on your specific requirements. It’s always a good idea to do thorough research and consult with experts before making a purchase.

13.About Block machine R&D capabilities

Raytone Machinery, a prominent manufacturer of block machines, demonstrates impressive Research and Development (R&D) capacities. They not only produce their own brand but also offer Original Equipment Manufacturing (OEM) services. This dual capacity allows them to innovate and customize their machinery, tailoring it to both their own brand standards and those of other companies seeking specialized equipment. Raytone’s main products include Brick Making Machines, Clay Brick Making Machines, and Block Making Machines, among others. Given their comprehensive R&D capabilities, they can continuously improve and expand their product range, thus staying ahead in the highly competitive block machine manufacturing industry.

14.About Block machine overseas warehouse

Block machine manufacturers often set up overseas warehouses as part of their strategy to expand their international reach and ensure efficient distribution of their products. These warehouses allow manufacturers to store their machines closer to their international customers, reducing the time and cost associated with shipping. This strategic move ensures that their block machines are readily available for customers in that region, facilitating quicker delivery times and enhanced customer service.

15.What is the domestic and foreign market share of Block machine?

Before the year of 2015, the main market for block machine is the China domestic, In recent years, the foreign market share of block machine is becoming more and more, domestic market is becoming saturation, so many block machine manufacturer is seeking for more opportunity from oversea, gradually the foreign market is reach up to 70%.

16.What are the characteristics of Block machine?

Block machines possess several distinctive characteristics that make them indispensable in the construction industry. Firstly, they come in different types – manual, semi-automatic, and fully automatic, each providing a varying degree of automation and human intervention. Secondly, they offer flexibility by allowing changes in molding designs, especially in the case of automatic machines, which have advanced control systems. Thirdly, these machines are made with durable materials, ensuring they can withstand the rigors of block production. Fourthly, they promote efficiency as they can produce blocks at a low cost and in a shorter timeframe compared to traditional methods. Lastly, automatic block machines are convenient to operate and maintain, offering a significant advantage over manual machines
Block machines, whether manual, semi-automatic or fully automatic, have distinct characteristics that make them suitable for different concrete block production needs. A manual block machine is popular in some African areas for small projects, A semi-automatic block machine involves a blend of manual and automated operations. It may require more human intervention than a fully automatic machine, but it provides flexibility for smaller production requirements and cost savings.
In contrast, a fully automatic block machine is characterized by high levels of automation, minimizing the need for human intervention. It typically includes an elevator, lowerator, finger car, and cuber, forming an automated handling system that enhances efficiency and productivity. This type of machine is ideal for large-scale production.
Both types of machines have features for batching, mixing, molding, curing, and transporting the blocks. They are designed to produce various types of concrete blocks and special concrete products, like kerbstones and paving stones. The production rate, block size, and thickness can be controlled based on the operational efficiency of the machine and the workforce involved.

17.Is the appearance design of the Block machine beautiful?

The block machine appearance is designed to be beautiful as it can, different manufacturer may have different design principle, some manufacturer pay more attention on the operator using experience, some pay more attention on machine working smooth, but it main function is to producing the concrete blocks, so its outlook appearance should be main designed as per its function.

18.About Block machine customization services

There is many customization services for block machine; the block machine configuration equipment can be customized, for the batching machine hopper quantity, mixer capacity, even block machine can be customized as per the block size needed; the electric motor brand can be optional, for example the Siemens brand motors; the voltage for motors can be customized as per different country’s different voltage; the block moulds are customized.