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- 11月
Revolutionizing Construction with the Latest Block Machine Technology
RAYTONE is a professional manufacturer of block machinery. As one of the top block machine manufacturers in China, RAYTONE specializes in the research and development, production and sales of construction machinery. Our company covers an area of 6,000 square meters and has more than 500 employees. We have advanced production equipment and strong technical force to ensure the high quality and stability of our block making machines. Our products have been exported to more than 120 countries and regions, and we are committed to providing customers with professional and efficient services.
Concrete block machine is divided into several different categories from its Automation level, Raw Materials difference, block shape types; block forming method; Mobility and power types;
By Automation level, there is manual block machine, semi automatic block machine, automatic block machine, fully automatic block machine
By Raw materials difference, there is fly ash brick machine, cement block machine, concrete block machine, sand block machine, cinder block machine, lime block machine, gypsum block machine;
By produced block shapes, there is hollow block machine, solid block machine, paver brick machine, holland brick machine, bread brick machine, hourdis block machine, interlocking brick machine;
By block forming method, there is vibration block machine, hydraulic pressing block machine,
By Mobility, there is mobile block machine, stationary block machine
By power types, there is home use electricity block machine, industry electricity block machine, and diesel block machine, gasoline block machine
about adobe block machine, we have carefully prepared some relevant professional knowledge documents for you, {hope to provide some help to you who are interested in clay block machine
Maximizing Structural Strength with Block Machines
- 1clay block machine are versatile and adaptable to any project. They are powerful tools that can produce high-quality construction materials, such as concrete blocks, bricks, and pavers. These machines come in various sizes and configurations to accommodate the specific needs of a project. With the advancements in technology, block machines have also evolved to be more efficient and environmentally friendly. They are built to withstand heavy use and can be easily operated by skilled workers. Whether it’s a small DIY project or a large-scale construction project, block machines are designed to adapt and deliver reliable and consistent results, making them an essential part of any construction project.
- 2One of the primary environmental benefits of clay block machine designs is the reduction of waste. These machines are able to precisely measure and mix the materials needed for block production, resulting in less material waste compared to traditional methods. Additionally, the use of recycled materials in the production of blocks is becoming more common, further reducing waste and promoting a circular economy.Block machine designs also promote energy efficiency. Many modern block machines are equipped with automated features and energy-saving technology, resulting in reduced energy consumption during the production process. This not only reduces the carbon footprint of the construction industry but also saves costs for block manufacturers.
Craftsmanship and technology have often been viewed as opposing forces, with one valuing handiwork and the other prioritizing efficiency. However, in our block machine, we have found the perfect balance between the two. Our machine embodies the principles of traditional craftsmanship, utilizing precision engineering and expert manual labor, while also incorporating cutting-edge technology for enhanced productivity and quality control.
Our block making machines are the perfect solution for your construction needs. Durable and reliable, these machines guarantee consistent and high-quality results every time. Made with top-quality materials and advanced technology, they are designed to withstand heavy use and harsh conditions, making them the dependable choice for all your block making needs. Whether you’re building homes, commercial spaces or roads, our machines will provide you with efficient and precise results, ensuring your projects are completed on time and to the highest standards. Trust in our block making machines for a solid and reliable foundation for your construction projects.
Block machine–An Ultimate FAQ Guide.
2.About the scale of Block machine factory
3.What kind of products can Block machine produce?
4.How to improve the production efficiency of Block machine?
5.About Block machine production capacity
6.About Block machine overseas warehouse
7.Is there a big market demand for block machines?
8.How does the Block machine operate?
9.About Block machine delivery date
10.What is the difference between Block machine RAYTONE vs Block machine Diyomak vs Block machine ZENITH
11.What is the domestic and foreign market share of Block machine?
12.About Block machine technology
13.What is the difference between Block machine RAYTONE vs Block machine FULANG vs Block machine Starr Engineering
14.How to maintain Block machine?
15.How to adjust the production speed of Block machine?
16.What is the difference between Block machine RAYTONE vs Block machine RUFFS vs Block machine Nanya Group
17.About Block machine origin
18.What models are there for Block machine?
19.In what industries can Block machine be applied?
20.What technical support is needed during the production process of Block Machine?
21.How to maintain the Block machine?
22.How to buy accessories for Block machine?
1.What is the production capacity of Block machine?
Category Model Size(LxWxH) mm Pcs/Mould Pcs/ Hr Pcs/ 8 Hr
Mobile Block Machine QT2-45 400*200*200 2 120 960
QTM4-40 400*200*200 4 360-480 2880-3840
QTM4-45 400*200*200 4 240 1920
QMR4-45 400*200*200 4 240 1920
QTM6-25 400*200*200 6 1100 8800
QTM10-15 400*200*200 10 1800 14400
QTM12-15 400*200*200 12 2160 17280
Manual & Semi Automatic block machine QT4-40 400*200*200 4 288-360 2304-2880
QT4-35 400*200*200 4 320-410 2560-3290
QT4-24 400*200*200 4 554 4428
QT4-28 400*200*200 4 514 4114
Automatic block machine QT4-25 400*200*200 4 576 4608
QT4-18 400*200*200 4 800 6400
QT4-15 400*200*200 4 960 7680
QT5-15 400*200*200 5 1200 9600
QT6-15 400*200*200 6 1440 11520
QT8-15 400*200*200 8 1920 15360
QT10-15 400*200*200 10 2400 19200
QT12-15 400*200*200 12 2880 23040
There are different models of block machines, their production capacity is different ; and also one same model block machine can make different quantity of different size block, so it is also different production capacity based on different block size; let’s take two common used block size as sample; the 1st is 400*200*200mm hollow or solid blocks; we can compare different models’ production capacity:
The second we take the solid bricks 240*50*115mm as sample:
Category Model Size(LxWxH)mm Pcs/Mould Pcs/ Hr Pcs/ 8 Hr
Manual & Semi Automatic block machine QT4-40 240*50*115 18 1296-1620 10368-12960
QT4-35 240*50*115 18 1440-1848 11520-14784
QT4-24 240*50*115 26 3598 28782
QT4-28 240*50*115 18 2314 18514
Automatic block machine QT4-25 240*50*115 26 3744 29952
QT4-18 240*50*115 26 5200 41600
QT4-15 240*50*115 30 7200 57600
QT5-15 240*50*115 32 7680 61440
QT6-15 240*50*115 33 7920 63360
QT8-15 240*50*115 42 10080 80640
QT10-15 240*50*115 52 12480 99840
QT12-15 240*50*115 65 15600 124800
If you want to know the production capacity of your block size, please contact us;
2.About the scale of Block machine factory
Raytone Machinery is a leading manufacturer of block machines with a considerable scale of operations. The factory covers a large area, equipped with advanced machinery and technology to ensure a high production capacity. The factory employs a team of skilled engineers and workers who strive to deliver high-quality block machines. It houses several production lines, each dedicated to a specific type of block machine, enabling Raytone to meet various customer needs effectively. The factory also has a dedicated research and development department, which is focused on improving and innovating its products continuously.
3.What kind of products can Block machine produce?
A Block Machine, designed to produce concrete and cement blocks, uses an aggregate, which can be crushed stone, sand, or gravel, as the base material, so The block machine can produce many different block by changing different block moulds, it can meet different market demand. Basically , it can produce hollow block, solid blocks, paver bricks, interlocking blocks, hourdis blocks, grass blocks, dam blocks, curbstones, etc, these blocks are widely used in construction industry;
4.How to improve the production efficiency of Block machine?
Improving the production efficiency of a Block machine involves a combination of several factors. First, ensuring the machine incorporates the latest manufacturing technologies can significantly increase work efficiency and reduce energy and time consumption. Secondly, regular maintenance of the machine’s mechanical parts can increase its reliability and efficiency. This can be achieved by implementing a regular training program for employees, setting up a maintenance and repair schedule, keeping the machinery clean, doing daily greasing, and replacing parts when needed. Additionally, investing in a fully automatic model can also lead to greater efficiency and a high return on investment.
5.About Block machine production capacity
The production capacity of block machines can vary significantly based on the model and type of the machine. Some basic machines may produce a few hundred blocks per hour, while more advanced and automated machines can produce thousands of blocks per hour. Factors such as the machine’s size, automation level, power, and technology contribute to its production capacity. For example, a fully automatic concrete block machine can produce up to 10,000 or more blocks per hour.
6.About Block machine overseas warehouse
Block machine manufacturers often set up overseas warehouses as part of their strategy to expand their international reach and ensure efficient distribution of their products. These warehouses allow manufacturers to store their machines closer to their international customers, reducing the time and cost associated with shipping. This strategic move ensures that their block machines are readily available for customers in that region, facilitating quicker delivery times and enhanced customer service.
7.Is there a big market demand for block machines?
Yes, there is a significant market demand for block machines, primarily driven by increasing demand from real estate development. Africa, Middel East and Southeast Asia is our main block machine market. The concrete block and brick manufacturing market, which includes block machines, was valued at $339,597.7 million in 2020 and is projected to reach $588,151.8 million by 2030. Similarly, the global brick-making machines market, a subset of block machines, was valued at $2.1 billion in 2021 and is anticipated to grow to $3.3 billion by 2031. This growth is attributed to various factors, including technological advancements, environmental consciousness, and the need for streamlined operations.
The market demand is driven by factors such as urbanization, growth in the construction industry, and an increase in government construction projects. The Asia-Pacific region holds the largest market share, followed by Europe and North America.
8.How does the Block machine operate?
The block machine operates by utilizing various raw materials such as cement, sands, slag, stone powder, mining slag, industrial stone, and pulverized coal ash. These materials are fed into the machine, where they undergo batching, mixing, and molding processes to form blocks. The batching process involves measuring and combining the raw materials in the right proportions. The mixed materials are then fed into the mold cavity of the machine, where they are pressed and shaped into blocks. After the blocks are formed, they are removed from the machine for curing and drying. This is the basic working principle of a block machine
The step-to-step process is as below:
Material Batching and Mixing: The raw materials like sand, cement, and water are batched and mixed in the correct proportions.
Block Molding: The mixed materials are then fed into the block machine mould. Different machines have varied molding methods. For instance, a manual block machine uses manual force and vibration to shape the blocks, while an automatic machine does this through automated processes.
Block Curing: After the blocks are molded, they are left to cure for a certain period to gain the required strength. The curing process can be natural or accelerated, depending on the type of block and machine used.
Block Stacking and Transportation: Once the blocks are adequately cured, they are stacked and prepared for transportation.
The exact operation can vary depending on the type of block machine, whether it’s manual, semi-automatic, or fully automatic. However, the principle remains the same: transforming raw materials into sturdy blocks through batching, mixing, molding, curing, and transportation.
For each different block machine model, it is different operated from the PLC control panel, the operator need to be trained before start working;
9.About Block machine delivery date
The delivery time of the block machines from Raytone block machine factory is typically around 25–30 days. This timeline ensures the factory can adequately prepare the machine, including any necessary spare parts, and conduct quality control checks. It’s worth noting that this is an estimated delivery time and it might vary depending on factors such as the specific model of the machine ordered, order volume, and shipping logistics.
10.What is the difference between Block machine RAYTONE vs Block machine Diyomak vs Block machine ZENITH
The block machine from different manufacturer mainly differs in terms of their technology, features, efficiency, durability, ease of operation, customer service, availability of spare parts, and cost. Some might offer more automated systems, while others might prioritize affordability or robustness.
we will shine a spotlight on three leading manufacturers of block making machines: Raytone, Diyomak, and Zenith.
1. The Genesis of Raytone
Established in March 2014, Raytone Machinery Limited has carved a niche in the global block making machine industry. Based out of Linyi City, the company boasts a large workforce of over 200 personnel and a sprawling manufacturing area that spans 60,000 sqm.
2. Raytone: Product Overview
Raytone primarily manufactures an array of concrete block machines that range from manual models to fully automatic ones. Additionally, the company also produces GMT brick pallets. Over the years, Raytone’s products have found their way into numerous countries around the globe, testifying to their international appeal and quality.
3. The Raytone Commitment
The core objective of Raytone is to offer customers a cost-effective project solution. This is achieved by providing a one-stop buying service, which has been highly acclaimed by clients for its patient service and superior machine quality. The company’s annual production capacity stands at 7,000 sets of construction machinery.
4. The Emergence of QGM Zenith Group
On the other end of the spectrum, we have QGM (China) Quangong Machinery Co., Ltd. Founded in 1979, QGM has become a pioneering manufacturer of concrete machinery in China. The company offers a diverse product range that includes concrete block machinery, autoclaved aerated concrete (AAC, light weight concrete) block production line, and precast equipment.
5. Zenith: Product Overview
Zenith’s product range is vast and includes mobile multilayer machines, mobile single pallet machines, stationary multilayer machines, and stationary fully automatic production lines. The machines are designed and made in Germany, thus ensuring excellent performance and low failure rates.
6. The Zenith Promise
Zenith has built its reputation on the premise of delivering non-pallet block producing technology. Over the past six decades, Zenith has become the worldwide leader in non-pallet design. In 2014, the company became a member of the QGM Group, further strengthening its position in the market.
7. Types of Concrete Block Making Machines
7.1 Concrete Block Machine
This is an egg-laying, hydraulic machine that operates on wheels. It lays a block on the floor and then moves forward. By placing different types of concrete mould and setting ram in the machine, one can produce any type of concrete block.
7.2 Solid Block Making Machine
Hydraulically operated, this egg-laying machine produces concrete solid blocks. Consistent quality blocks can be produced by setting different types of concrete mould and fixing ram in the machine.
7.3 Paver Block Making Machine
This machine produces high-quality paver blocks and designer tiles. During production, highly flowing colour pigments along with grey are poured into the rubber moulds and solidified in Vibro forming vibrating tables.
7.4 Concrete Hollow Block Making Machine
Another egg-laying, hydraulic machine, this one produces concrete hollow blocks. It lays a block on the concrete floor and then moves forward for the next laying.
7.5 Movable Concrete Block machine
This is used for the production of high-performing movable concrete blocks. It is well known for mass production and is accessorised with advanced technology.
7.6 Hydraulic Solid Block Making Machine
This is another solid block making machine which is hydraulically operated. It is an egg-laying machine which produces blocks and moves forward.
8. Choosing the Right Block Making Machine
Choosing the right block making machine involves considering the specific needs and requirements of the project. Some key factors to consider include:
Maintenance requirements
Power consumption
User-friendly operations
Quality of blocks produced
Variety in block sizes.
11.What is the domestic and foreign market share of Block machine?
Before the year of 2015, the main market for block machine is the China domestic, In recent years, the foreign market share of block machine is becoming more and more, domestic market is becoming saturation, so many block machine manufacturer is seeking for more opportunity from oversea, gradually the foreign market is reach up to 70%.
12.About Block machine technology
Block machine technology has significantly evolved over the years, incorporating advanced technologies from countries like Germany, Italy, and the United States. These machines are designed to be highly adaptable, durable, and easy to maintain, making them suitable for producing a variety of bricks, including hollow ones, from raw materials like shale, coal gangue, fly ash, and fertile soil.
The technology involved combines mechanical, electrical, and hydraulic elements, ensuring safe and reliable operation. The machines are equipped with an electric motor that drives the stirring and extrusion parts, boasting energy-saving features. The reamer, an essential part of the machine, is made from abrasion-resistant material, ensuring its longevity and ease of maintenance.
Moreover, the machines are designed with a clear division of labor, which results in increased production volume and improved brick quality. They can produce various types of bricks and are widely recognized in the market for their technical advantages. The use of this technology allows for an efficient production process at a relatively low cost.
13.What is the difference between Block machine RAYTONE vs Block machine FULANG vs Block machine Starr Engineering
Block machine RAYTONE, Block machine FULANG, and Block machine Starr Engineering are all equipment manufacturers that specialize in producing industrial block machines. Although they all produce similar products, there are some notable differences among them. RAYTONE focuses more on the research and development of block machines, constantly upgrading their technology to provide efficient and high-quality machines to their customers. FULANG, on the other hand, values customer satisfaction and offers a wide range of options to meet the diverse needs of their clients. Starr Engineering takes pride in their precision engineering and offers customized solutions for their clients, ensuring that their block machines meet the specific requirements of each project. Overall, these companies each have their own unique strengths and are trusted by customers worldwide for their superior block machine products.
14.How to maintain Block machine?
Regular Cleaning: remove the raw materials from the machine regularly.
Regular Inspections: Inspect the machine for any bolts and nuts, to make sure they are tight, Check all parts, including the hydraulic and electrical systems to see if they are all working.
Lubrication: Regularly lubricate friction parts to reduce friction and prevent overheating.
Replace Worn-Out Parts: If any part is worn out or damaged, replace it immediately to avoid further damage to the machine.
Follow the Manufacturer’s Instructions: Each machine has specific maintenance requirements. Always adhere to the manufacturer’s instructions.
Remember, a well-maintained block machine not only works efficiently but also has a longer lifespan.
15.How to adjust the production speed of Block machine?
Normally the block machine production speed is not adjustable, for automatic block machine, the hollow block making speed is 15 seconds and paver brick making speed is 12 seconds per cycle; but can improve the block machine work condition to guarantee the block machine can work normally; for example, do the cleaning for the machine, maintain the block machine regularly.
16.What is the difference between Block machine RAYTONE vs Block machine RUFFS vs Block machine Nanya Group
Block machine RAYTONE, as the name suggests, is a block machine produced by RAYTONE Machinery Limited. It is known for its high precision and advanced technology, making it a popular choice for producing high-quality blocks. while all three brands offer reliable block machines, their differences lie in their individual specialties and brand reputation. The ultimate choice will depend on the buyer’s specific requirements and budget
17.About Block machine origin
The origin of block machines can be traced back to the early 20th century when the first manually operated block-making machines were introduced.
The development and refinement of block machines took place over the years, with advancements in technology and design. Many countries have played a significant role in the origin and development of block machines.
Germany has been a pioneer in block machine technology, with several renowned manufacturers originating from the country. Companies like Hess, Zenith, and Masa have been at the forefront of the block machine industry, introducing innovative designs and technologies.
Italy is another country known for its contribution to block machine manufacturing. Companies like SIMEC and Prensoland have developed advanced block machine systems that are widely used in the construction industry.
China has emerged as a major player in the block machine market in recent years. Chinese manufacturers offer a wide range of block machines, catering to various production capacities and requirements. The country has invested heavily in research and development, leading to the development of high-quality and cost-effective block machine solutions.In China, the main cities for making block machine is Linyi city, Quanzhou city, Tianjin city;
Other countries, including the United States, Spain, Turkey, and India, also have a significant presence in the block machine industry, with manufacturers offering a variety of machines to meet different market demands.
Overall, the origin of block machines can be attributed to the collective efforts of various countries, each contributing to the development and advancement of block machine technology. Today, block machines are widely used worldwide and play a crucial role in the construction industry.
18.What models are there for Block machine?
Block machines come in various models, each designed to meet specific construction needs. All these models can make different blocks by changing moulds, The models are typically categorized based on their functions, mobility, and automation. Some models include:
Egg Laying Machines: These are wheeled machines that produce blocks right on the concrete ground, There are both hydraulic types like QTM6-25, QTM10-15, QTM12-15, QTM18-15, and manual types of laying machines QTM2-45, QTM4-30A, QTM4-30B, diesel QMR4-30. The egg laying block machine can also make the paver brick but not able to make color on paver brick surface;
Stationary Machines: These machines are stationary and require brick pallets for block transfer. manual model like QT4-40, QT4-35, QMJ4-40, and semi automatic with vibrator options Like QT4-24, QT4-28, QT4-25.
Automatic Hydraulic Stationary Plants: These are the most advanced and expensive machines, capable of batch processing, automated concrete mixing, and pressing systems. They are primarily used for large-scale production. The models is like QT4-18, QT4-15, QT5-15, QT6-15, QT8-15, QT10-15, QT12-15, QT15-15; only the automatic hydraulic block machine can make paver brick with color surface;
Please note that the specific models and their features can vary from one manufacturer to another.
19.In what industries can Block machine be applied?
Block machines are mostly used in the construction industry for the production of concrete blocks, which are economical building materials used for building houses, apartments, and commercial buildings, widely used worldwide. These machines help in quick processing of concrete into blocks, thereby saving time and cost. Besides, they are also used in the manufacturing industry where the production of solid blocks is required. The automatic stationary plants, a type of block machine, are particularly useful in large-scale manufacturing due to their high productivity.
Infrastructure Development: These machines are also used in infrastructure development projects, such as roads, bridges, and tunnels
Landscaping: In landscaping, block machines are used to create decorative bricks and blocks for patios, walkways, and other outdoor spaces.
20.What technical support is needed during the production process of Block Machine?
Technical support during the production process of a block machine can encompass a wide range of activities. This can include assistance with machine installation and setup, troubleshooting and resolving issues that may arise during operation, providing training to operators to ensure they understand how to use and maintain the machine properly, and offering guidance on optimizing production efficiency. Additionally, technical support may also involve conducting regular machine maintenance and providing replacement parts as needed. Periodic inspections and scheduled service appointments can also be part of technical support to ensure the machine functions optimally and any potential issues are identified early. Most manufacturers, such as Raytone, prioritize customer satisfaction and provide extensive technical support throughout the machine’s life cycle.
21.How to maintain the Block machine?
Regular inspection: mainly check the block machine work performance, check if there is any visible damages or wear on the block machine, some loosen bolts and nuts, any oil leaking, these small problem could be signs of potential issues;
Do the lubrication: for the friction area and moving parts,do the regular lubrication is an important thing to prolong the machine life;
Do the cleaning, Keep the machine clean from dust and debris. This includes cleaning the moulds, which can accumulate leftover concrete and cause damage over time. Clean the raw material in the concrete mixer every day or shift;
Replace Damaged Parts: whenever any damaged parts, replace them immediately to prevent further damage to the machine.
Training the operators: Ensure all operators are properly trained on how to use the machine. Incorrect usage can lead to unnecessary damage.
Scheduled Servicing: Service the machine according to the manufacturer’s schedule. This includes adding the hydraulic oil and vibration box oil regularly when they are less.
Keep the machine in good condition: Install the machine in a dry, clean place to protect it from the rain, snow etc.
Remember, every different block machine model may have specific maintenance needs. Always refer to your machine’s user manual for specific instructions.
22.How to buy accessories for Block machine?
When buying accessories for a block machine, follow these steps:
Because different manufactures has different block machine, and the block machine is not a standard product, so it is better to contact the block machine supplier to confirm what you need.
Tell the block machine supplier what accessories are needed, tell the part No. Or take the photos to show; Raytone block machine manufacturer normally give a very fast response to send the parts, when the block production is stopped caused by some important accessories;
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