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The Ultimate Block Machine for Every Building Project
LINYI RAYTONE MACHINERY CO.,LTD, is a manufacturer specializing in the production of block machinery and other construction equipment, located in Linyi. RAYTONE has a team of highly skilled engineers and technicians. Our products include fully automatic and semi-automatic block making machines, as well as concrete mixers and block moulds. We have a strict quality control system and our machines are highly praised for their stable performance and long service life. We export machines to more than 120 countries and continuously strive to improve our products and services.
Investment in concrete block machine is a big difference for different block machine models; big productivity block machine model mean big brick plant; there are mainly several actors affecting the block plant investment: 1 the land cost, before setting up a block plant, need to buy or rent a land, the land area size is depending by the block plant scale, normally for manual block machine, 200 square metes can meet the demand; semi automatic block machine need around 600 square meters; the automatic type block machine need 1000-2000 square meters; 2. Raw material cost, need to prepare enough raw materials before block production; material price is decided by local market, the normal raw materials formular for concrete blocks is 10% cement, 30% sands, 60% gravels or stone powder; raw materials quantity is also as per the block daily productivity, it is better to store the raw materials for 10 days usage quantity; 3. concrete block machine cost, for the machinery part, can get quotation from block machine suppliers, RAYTONE manufacturer can give an accurate quotation accordingly; 4. other auxiliary equipment like wheel loader, forklift, truck etc;5. the labor cost, brick plant can use 3-10 labors as per different automation level, the more automation level, the less labor needed
about automated block laying machine, we have carefully prepared some relevant professional knowledge documents for you, {hope to provide some help to you who are interested in cement block machine
Maximizing Structural Strength with Block Machines
- 1cement block machine are essential tools in the construction industry that maximize the structural strength of buildings and other structures. These machines use a pressing mechanism to compress concrete and other materials into blocks, which are then used to create durable walls, foundations, and other components. By utilizing the strength and stability of blocks, construction projects can withstand extreme weather conditions and heavy loads, ensuring the safety and longevity of buildings. With the advancement of technology, modern block machines are capable of producing high-quality and precise blocks, allowing for greater efficiency and precision in construction. With their crucial role in enhancing the structural strength of buildings, block machines continue to be a valuable asset in the construction industry.
- 2cement block machine technology is a breakthrough in the field of construction and building materials. This innovative technology has many advantages, making it the preferred choice for modern building construction. Firstly, block machine technology ensures the production of high-quality and consistent blocks, guaranteeing the strength and durability of buildings. Additionally, these machines are highly efficient and can produce a large quantity of blocks in a short amount of time, increasing productivity and reducing construction time and costs. Another advantage is its versatility, as block machines can produce different sizes and shapes of blocks, providing flexibility in design for architects and builders. Moreover, these machines require minimal manpower and are easy to operate, reducing labor costs and making it a cost-effective option for building projects. With these advantages, it’s no wonder that block machine technology is becoming increasingly popular in the construction industry.
Our block making machines are the perfect solution for your construction needs. Durable and reliable, these machines guarantee consistent and high-quality results every time. Made with top-quality materials and advanced technology, they are designed to withstand heavy use and harsh conditions, making them the dependable choice for all your block making needs. Whether you’re building homes, commercial spaces or roads, our machines will provide you with efficient and precise results, ensuring your projects are completed on time and to the highest standards. Trust in our block making machines for a solid and reliable foundation for your construction projects.
Our cutting-edge block machine offers the latest in design and functionality, making it the perfect choice for all your block-making needs. With advanced features such as precision mold technology, adjustable brick sizes, and automatic stacking, our machine allows for faster production and improved quality control. Plus, with its sleek and modern design, it will be a standout addition to any production facility. Say goodbye to outdated and inefficient machines, and say hello to the future of block-making with our cutting-edge design.
Block machine–An Ultimate FAQ Guide.
2.Does Block machine require special storage conditions?
3.What supporting equipment does Block machine need during the production process?
4.About Block machine MOQ
5.What is the difference between Block machine RAYTONE vs Block machine Diyomak vs Block machine ZENITH
6.What are the characteristics of Block machine?
7.What technical support is needed during the production process of Block Machine?
8.What does the Block machine do?
9.About Block machine payment method
10.About Block machine technology
11.About Block machine delivery date
12.What is the price of Block machine?
13.About Block machine overseas warehouse
14.What is the production capacity of block machine for special-shaped products?
15.What is the material of Block machine?
16.What technology does Block machine use?
17.About Block machine inventory
18.Does the Block machine require professional technicians to operate?
19.How to maintain the Block machine?
1.Does the Block machine have environmentally friendly properties?
Yes, block machines do have environmentally friendly properties. A full-automatic cement block making machine, for example, has the ability to produce bricks with good water and air permeability, which can improve the urban microclimate and reduce urban drainage pressure. This can prevent water accumulation on roads and enhance safety for citizens. The machine uses sustainable materials, making it a more eco-friendly choice.
Another example is Raytone’s compressed earth block (CEB) machines which aim to promote the use of compressed earth blocks for environmentally friendly, cost-effective construction. the earth blocks can be resued after the house or building is taken down, the Earth soil is not less;
2.Does Block machine require special storage conditions?
Yes, block machines do require special storage conditions. Ideally, small block machine need a least installed in a shed, and for large machinery like automatic block machines should be installed in a workshop or a similar building to protect them from exposure to rain and wind, which can lead to rust and rot. Furthermore, all materials related to the machine, such as blocks or other components, should be stored in dry area, This not only preserves the machine’s functionality and safety, but it also contributes to its service life.
3.What supporting equipment does Block machine need during the production process?
Block machine production requires several pieces of supporting equipment to ensure smooth and efficient operations. This equipment includes wheel loader to load raw materials into the concrete batching machine; concrete batching machine, which are used to prepare the raw materials like sand and gravel needed for block production;
the concrete mixer, which is used to mix different raw materials;
Machines for finishing concrete blocks are also essential; these include block stacking machine, to stack finished block one pallet by one pallet; need diesel forklift to carry the stacked pallets to the curing area; also the brick pallet is a very important part for block forming as a tray;
4.About Block machine MOQ
The block machine MOQ is 1 set
5.What is the difference between Block machine RAYTONE vs Block machine Diyomak vs Block machine ZENITH
The block machine from different manufacturer mainly differs in terms of their technology, features, efficiency, durability, ease of operation, customer service, availability of spare parts, and cost. Some might offer more automated systems, while others might prioritize affordability or robustness.
we will shine a spotlight on three leading manufacturers of block making machines: Raytone, Diyomak, and Zenith.
1. The Genesis of Raytone
Established in March 2014, Raytone Machinery Limited has carved a niche in the global block making machine industry. Based out of Linyi City, the company boasts a large workforce of over 200 personnel and a sprawling manufacturing area that spans 60,000 sqm.
2. Raytone: Product Overview
Raytone primarily manufactures an array of concrete block machines that range from manual models to fully automatic ones. Additionally, the company also produces GMT brick pallets. Over the years, Raytone’s products have found their way into numerous countries around the globe, testifying to their international appeal and quality.
3. The Raytone Commitment
The core objective of Raytone is to offer customers a cost-effective project solution. This is achieved by providing a one-stop buying service, which has been highly acclaimed by clients for its patient service and superior machine quality. The company’s annual production capacity stands at 7,000 sets of construction machinery.
4. The Emergence of QGM Zenith Group
On the other end of the spectrum, we have QGM (China) Quangong Machinery Co., Ltd. Founded in 1979, QGM has become a pioneering manufacturer of concrete machinery in China. The company offers a diverse product range that includes concrete block machinery, autoclaved aerated concrete (AAC, light weight concrete) block production line, and precast equipment.
5. Zenith: Product Overview
Zenith’s product range is vast and includes mobile multilayer machines, mobile single pallet machines, stationary multilayer machines, and stationary fully automatic production lines. The machines are designed and made in Germany, thus ensuring excellent performance and low failure rates.
6. The Zenith Promise
Zenith has built its reputation on the premise of delivering non-pallet block producing technology. Over the past six decades, Zenith has become the worldwide leader in non-pallet design. In 2014, the company became a member of the QGM Group, further strengthening its position in the market.
7. Types of Concrete Block Making Machines
7.1 Concrete Block Machine
This is an egg-laying, hydraulic machine that operates on wheels. It lays a block on the floor and then moves forward. By placing different types of concrete mould and setting ram in the machine, one can produce any type of concrete block.
7.2 Solid Block Making Machine
Hydraulically operated, this egg-laying machine produces concrete solid blocks. Consistent quality blocks can be produced by setting different types of concrete mould and fixing ram in the machine.
7.3 Paver Block Making Machine
This machine produces high-quality paver blocks and designer tiles. During production, highly flowing colour pigments along with grey are poured into the rubber moulds and solidified in Vibro forming vibrating tables.
7.4 Concrete Hollow Block Making Machine
Another egg-laying, hydraulic machine, this one produces concrete hollow blocks. It lays a block on the concrete floor and then moves forward for the next laying.
7.5 Movable Concrete Block machine
This is used for the production of high-performing movable concrete blocks. It is well known for mass production and is accessorised with advanced technology.
7.6 Hydraulic Solid Block Making Machine
This is another solid block making machine which is hydraulically operated. It is an egg-laying machine which produces blocks and moves forward.
8. Choosing the Right Block Making Machine
Choosing the right block making machine involves considering the specific needs and requirements of the project. Some key factors to consider include:
Maintenance requirements
Power consumption
User-friendly operations
Quality of blocks produced
Variety in block sizes.
6.What are the characteristics of Block machine?
Block machines possess several distinctive characteristics that make them indispensable in the construction industry. Firstly, they come in different types – manual, semi-automatic, and fully automatic, each providing a varying degree of automation and human intervention. Secondly, they offer flexibility by allowing changes in molding designs, especially in the case of automatic machines, which have advanced control systems. Thirdly, these machines are made with durable materials, ensuring they can withstand the rigors of block production. Fourthly, they promote efficiency as they can produce blocks at a low cost and in a shorter timeframe compared to traditional methods. Lastly, automatic block machines are convenient to operate and maintain, offering a significant advantage over manual machines
Block machines, whether manual, semi-automatic or fully automatic, have distinct characteristics that make them suitable for different concrete block production needs. A manual block machine is popular in some African areas for small projects, A semi-automatic block machine involves a blend of manual and automated operations. It may require more human intervention than a fully automatic machine, but it provides flexibility for smaller production requirements and cost savings.
In contrast, a fully automatic block machine is characterized by high levels of automation, minimizing the need for human intervention. It typically includes an elevator, lowerator, finger car, and cuber, forming an automated handling system that enhances efficiency and productivity. This type of machine is ideal for large-scale production.
Both types of machines have features for batching, mixing, molding, curing, and transporting the blocks. They are designed to produce various types of concrete blocks and special concrete products, like kerbstones and paving stones. The production rate, block size, and thickness can be controlled based on the operational efficiency of the machine and the workforce involved.
7.What technical support is needed during the production process of Block Machine?
Technical support during the production process of a block machine can encompass a wide range of activities. This can include assistance with machine installation and setup, troubleshooting and resolving issues that may arise during operation, providing training to operators to ensure they understand how to use and maintain the machine properly, and offering guidance on optimizing production efficiency. Additionally, technical support may also involve conducting regular machine maintenance and providing replacement parts as needed. Periodic inspections and scheduled service appointments can also be part of technical support to ensure the machine functions optimally and any potential issues are identified early. Most manufacturers, such as Raytone, prioritize customer satisfaction and provide extensive technical support throughout the machine’s life cycle.
8.What does the Block machine do?
The block machine is making concrete blocks, it is used to turn the raw materials of cement, sands, stones, fly ash, building waste into concrete blocks like hollow block, solid blocks, paver blocks, interlocking blocks, hourdis blocks, curbstones, etc
The block machine can help people make money who want to start a new investment.
9.About Block machine payment method
the block machine payment method is 30% by TT, balance before shipment; or LC at sight is acceptable; some other payment method can be negotiable;
10.About Block machine technology
Block machine technology has significantly evolved over the years, incorporating advanced technologies from countries like Germany, Italy, and the United States. These machines are designed to be highly adaptable, durable, and easy to maintain, making them suitable for producing a variety of bricks, including hollow ones, from raw materials like shale, coal gangue, fly ash, and fertile soil.
The technology involved combines mechanical, electrical, and hydraulic elements, ensuring safe and reliable operation. The machines are equipped with an electric motor that drives the stirring and extrusion parts, boasting energy-saving features. The reamer, an essential part of the machine, is made from abrasion-resistant material, ensuring its longevity and ease of maintenance.
Moreover, the machines are designed with a clear division of labor, which results in increased production volume and improved brick quality. They can produce various types of bricks and are widely recognized in the market for their technical advantages. The use of this technology allows for an efficient production process at a relatively low cost.
11.About Block machine delivery date
The delivery time of the block machines from Raytone block machine factory is typically around 25–30 days. This timeline ensures the factory can adequately prepare the machine, including any necessary spare parts, and conduct quality control checks. It’s worth noting that this is an estimated delivery time and it might vary depending on factors such as the specific model of the machine ordered, order volume, and shipping logistics.
12.What is the price of Block machine?
the block machine price is decided by several factors: 1, different block machine model. 2. different block machine line configuration. 3, different supplier or manufacturer offer. So the real and accurate price is the one offered by dedicated supplier;
For example, Raytone QT4-25 concrete block machine, which is a mechanical automatic concrete hollow block making machine, is priced between $7,000 and $8,200 . On the other hand, the Columbia 16HF Block machine is sold at $125,000, and the Besser V3-12 block machine is available at $95,000 . A China-made QT 8-15 concrete block making machine is priced at $25,000. Some machines may have a “make offer” option, allowing potential buyers to negotiate the price.
Raytone block machine price is between 2500 and 6000 USD for manual series; 4500-12000 USD for semi automatic block machine, and 12000-100000 USD for fully automatic block machine;
These prices are subject to change and it’s best to contact us for the most accurate and current prices.
13.About Block machine overseas warehouse
Block machine manufacturers often set up overseas warehouses as part of their strategy to expand their international reach and ensure efficient distribution of their products. These warehouses allow manufacturers to store their machines closer to their international customers, reducing the time and cost associated with shipping. This strategic move ensures that their block machines are readily available for customers in that region, facilitating quicker delivery times and enhanced customer service.
14.What is the production capacity of block machine for special-shaped products?
The automatic series intelligent block machine developed by Raytone and German engineers has been designed to adapt to different block production requirements, including special-shape cement products. The production capacity can vary depending on factors such as type, brand, model, and features of the machine. For example, some machines may produce between 4,000-24,000 standard blocks in an eight-hour shift;
but for special shaped blocks, firstly need to confirm the block size, then confirm how many pieces can be made per mould, then need to confirm which block machine model to use to make this special shaped block, then we can calculated out how many blocks can be produced per day;
15.What is the material of Block machine?
The block machine raw materials is the steel, electric motors, hydraulic system, PLC control panels; to make a strong durable block machine, need to use high strength steel, especially the block mould to withstand the machine pressure and vibration; the electric motors need to use cooper wire motors with national standards, some countries voltage is not stable, the good quality motors can be more durable than normal quality ones; and for the hydraulic system, also the the world famous brand parts of pump, valves etc are needed; the main electric parts like breakers, switches, relay, adaptor for PLC control panel are all good brand for longer life;
16.What technology does Block machine use?
Block machine is utilize a combination of mechanical engineering, electric motors, hydraulic system, and computerized control systems to achieve its block making function. The automation technology in these machines allows for high production efficiency and accuracy, reducing human error and increasing the speed of block production. This technology of mould changable also enables the machines to produce blocks of various sizes and types, catering to different construction requirements. Additionally, advanced block machines, like those offered by Raytone, Poyatos, incorporate high-quality components to ensure durability and reliability. These technological advancements have made block production more efficient and cost-effective, improved the construction industry.
The PLC computerized control system also make the concrete batching, concrete mixing and block forming, block stacking , and block cuber automatically, this raised the block production greatly;
Except the PLC control system to control the block machine work one step by one step automatically, some mechanical technology is also used, the top press head move up and down synchro-lift device, the eccentric shaft vibrating device in the vibration table to give the block mould high and uniform strength of forming good quality blocks; for the mould making, using carbonization, linear cutting ,heat treatment to make the mould long life;
17.About Block machine inventory
The inventory of block machines typically includes different models and types of machines that are designed to produce specific types and sizes of blocks. These machines can vary in terms of their capacity, production speed, automation level, and features.
Some common types of block machines found in the inventory may include:
Manual block machines: These are operated by laborers manually and require more effort and time to produce blocks. the model No. is QT4-40, QT4-35;
Semi-automatic block machines: These machines have some automated features, such as the ability to mix and discharge the concrete mixture, but still require manual intervention for block formation and stacking. The model No. QT4-24, QT4-28;
Fully automatic block machines: These machines are highly automated and can perform all the steps of block production, from mixing the concrete, molding the blocks, to stacking them. They offer higher production efficiency and require minimal manual labor. The model No. is QT4-25 QT4-18, QT4-15, QT5-15, QT6-15, QT8-15, QT10-15, QT12-15;
Additionally, it is recommended to seek advice from experts or consult with reputable suppliers in the construction industry to ensure that you select the most suitable block machine from the available inventory for your specific needs.
18.Does the Block machine require professional technicians to operate?
Yes, the operation of a block machine typically requires trained technicians or operators. Especially for semi automatic block machine and manual block machine, the operate need to operate the block machine step by step, so he needs to know the block machine well, not hurt the block machine by misoperation; for automatic block machine, it doesn’t need to operate block machine very much, but need the operate understand the block machine well, once there is any breakdown, the operator should find out it and solve it quickly, so suggesting that these machines do require professional knowledge and skills to operate.
19.How to maintain the Block machine?
Regular inspection: mainly check the block machine work performance, check if there is any visible damages or wear on the block machine, some loosen bolts and nuts, any oil leaking, these small problem could be signs of potential issues;
Do the lubrication: for the friction area and moving parts,do the regular lubrication is an important thing to prolong the machine life;
Do the cleaning, Keep the machine clean from dust and debris. This includes cleaning the moulds, which can accumulate leftover concrete and cause damage over time. Clean the raw material in the concrete mixer every day or shift;
Replace Damaged Parts: whenever any damaged parts, replace them immediately to prevent further damage to the machine.
Training the operators: Ensure all operators are properly trained on how to use the machine. Incorrect usage can lead to unnecessary damage.
Scheduled Servicing: Service the machine according to the manufacturer’s schedule. This includes adding the hydraulic oil and vibration box oil regularly when they are less.
Keep the machine in good condition: Install the machine in a dry, clean place to protect it from the rain, snow etc.
Remember, every different block machine model may have specific maintenance needs. Always refer to your machine’s user manual for specific instructions.
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