1.About the development history of Block machine factory
2.How to maintain Block machine?
3.About Block machine payment method
4.What is the shipping method of Block machine?
5.What is the production capacity of block machine for special-shaped products?
6.What technology does Block machine use?
7.About Block machine delivery date
8.What is the production capacity of Block machine?
9.About Block machine production skills training
10.What technical support is needed during the production process of Block Machine?
11.How to buy accessories for Block machine?
12.How to maintain the Block machine?
13.What is the principle of Block machine?
14.What is the unit capacity cost of Block machine?
15.What is the difference between Block machine RAYTONE vs Block machine Fangyuan Group vs Block machine Yuton Group
16.How to adjust the production speed of Block machine?
17.What innovative features does Block machine have?
18.What are the characteristics of Block machine?
19.In what industries can Block machine be applied?
20.Does the block machine comply with relevant national standards?
21.About Block machine production capacity

1.About the development history of Block machine factory

The Raytone block machine factory has quite a rich history. They began with the production of manual machines for making bricks and blocks, striving to meet the increasing demand for these construction materials. Over time, the factory evolved and started manufacturing concrete block machines that ranged from fully automated ones to semi-automatic brick machines.

Their continual development and innovation eventually led to the creation of fully automatic block machines. This significant milestone marked a revolution in block-making machines, enabling the production of high-quality bricks and paver blocks without manual power. These machines are easy to operate, require minimal maintenance, and are known for their durability and cost-effectiveness.
Raytone’s development history is marked by strong R&D capabilities, allowing them to continuously improve and expand their product range. This commitment to progress has solidified its reputation as a leading block machine manufacturer.

2.How to maintain Block machine?

Regular Cleaning: remove the raw materials from the machine regularly.
Regular Inspections: Inspect the machine for any bolts and nuts, to make sure they are tight, Check all parts, including the hydraulic and electrical systems to see if they are all working.
Lubrication: Regularly lubricate friction parts to reduce friction and prevent overheating.
Replace Worn-Out Parts: If any part is worn out or damaged, replace it immediately to avoid further damage to the machine.
Follow the Manufacturer’s Instructions: Each machine has specific maintenance requirements. Always adhere to the manufacturer’s instructions.
Remember, a well-maintained block machine not only works efficiently but also has a longer lifespan.

3.About Block machine payment method

the block machine payment method is 30% by TT, balance before shipment; or LC at sight is acceptable; some other payment method can be negotiable;

4.What is the shipping method of Block machine?

For manual or smaller block machine, we can pack them into wooden case; to send to the client by Less than a container , which is LCL, sometimes the client don’t want to take the wooden case packing cost for the manual block machine, it is also okay, because block machine is heavy and strong product, it can be shipped without packing; and for full automatic block machine, we need to load into 20 feet container or 40 feet dry container, then transport the goods to our local Qingdao port, then they are shipped to the destination port by sea;

5.What is the production capacity of block machine for special-shaped products?

The automatic series intelligent block machine developed by Raytone and German engineers has been designed to adapt to different block production requirements, including special-shape cement products. The production capacity can vary depending on factors such as type, brand, model, and features of the machine. For example, some machines may produce between 4,000-24,000 standard blocks in an eight-hour shift;
but for special shaped blocks, firstly need to confirm the block size, then confirm how many pieces can be made per mould, then need to confirm which block machine model to use to make this special shaped block, then we can calculated out how many blocks can be produced per day;

6.What technology does Block machine use?

Block machine is utilize a combination of mechanical engineering, electric motors, hydraulic system, and computerized control systems to achieve its block making function. The automation technology in these machines allows for high production efficiency and accuracy, reducing human error and increasing the speed of block production. This technology of mould changable also enables the machines to produce blocks of various sizes and types, catering to different construction requirements. Additionally, advanced block machines, like those offered by Raytone, Poyatos, incorporate high-quality components to ensure durability and reliability. These technological advancements have made block production more efficient and cost-effective, improved the construction industry.
The PLC computerized control system also make the concrete batching, concrete mixing and block forming, block stacking , and block cuber automatically, this raised the block production greatly;
Except the PLC control system to control the block machine work one step by one step automatically, some mechanical technology is also used, the top press head move up and down synchro-lift device, the eccentric shaft vibrating device in the vibration table to give the block mould high and uniform strength of forming good quality blocks; for the mould making, using carbonization, linear cutting ,heat treatment to make the mould long life;

7.About Block machine delivery date

The delivery time of the block machines from Raytone block machine factory is typically around 25–30 days. This timeline ensures the factory can adequately prepare the machine, including any necessary spare parts, and conduct quality control checks. It’s worth noting that this is an estimated delivery time and it might vary depending on factors such as the specific model of the machine ordered, order volume, and shipping logistics.

8.What is the production capacity of Block machine?

Category Model Size(LxWxH) mm Pcs/Mould Pcs/ Hr Pcs/ 8 Hr
Mobile Block Machine QT2-45 400*200*200 2 120 960
QTM4-40 400*200*200 4 360-480 2880-3840
QTM4-45 400*200*200 4 240 1920
QMR4-45 400*200*200 4 240 1920
QTM6-25 400*200*200 6 1100 8800
QTM10-15 400*200*200 10 1800 14400
QTM12-15 400*200*200 12 2160 17280
Manual & Semi Automatic block machine QT4-40 400*200*200 4 288-360 2304-2880
QT4-35 400*200*200 4 320-410 2560-3290
QT4-24 400*200*200 4 554 4428
QT4-28 400*200*200 4 514 4114
Automatic block machine QT4-25 400*200*200 4 576 4608
QT4-18 400*200*200 4 800 6400
QT4-15 400*200*200 4 960 7680
QT5-15 400*200*200 5 1200 9600
QT6-15 400*200*200 6 1440 11520
QT8-15 400*200*200 8 1920 15360
QT10-15 400*200*200 10 2400 19200
QT12-15 400*200*200 12 2880 23040
There are different models of block machines, their production capacity is different ; and also one same model block machine can make different quantity of different size block, so it is also different production capacity based on different block size; let’s take two common used block size as sample; the 1st is 400*200*200mm hollow or solid blocks; we can compare different models’ production capacity:

The second we take the solid bricks 240*50*115mm as sample:
Category Model Size(LxWxH)mm Pcs/Mould Pcs/ Hr Pcs/ 8 Hr
Manual & Semi Automatic block machine QT4-40 240*50*115 18 1296-1620 10368-12960
QT4-35 240*50*115 18 1440-1848 11520-14784
QT4-24 240*50*115 26 3598 28782
QT4-28 240*50*115 18 2314 18514
Automatic block machine QT4-25 240*50*115 26 3744 29952
QT4-18 240*50*115 26 5200 41600
QT4-15 240*50*115 30 7200 57600
QT5-15 240*50*115 32 7680 61440
QT6-15 240*50*115 33 7920 63360
QT8-15 240*50*115 42 10080 80640
QT10-15 240*50*115 52 12480 99840
QT12-15 240*50*115 65 15600 124800

If you want to know the production capacity of your block size, please contact us;

9.About Block machine production skills training

Block machine production skills training is essential to ensure efficient and effective operation of the equipment. For instance, the QT4-40 Manual block machine can be operated by any worker after a short training period. This type of training helps workers to understand how to install, operate, and maintain the machine effectively. It also covers changing the block mould to produce different types and sizes of blocks or bricks. Similarly, the QT2-45 egg laying block machine requires two trained operators for smooth functioning. Linyi Raytone Machinery Co., Ltd, the manufacturer of these machines, provides pre-sale, in-sale, and after-sale services, including technical installation guidance and training for operators. This comprehensive approach ensures that workers are well-prepared to handle the machinery and optimize its productivity.

10.What technical support is needed during the production process of Block Machine?

Technical support during the production process of a block machine can encompass a wide range of activities. This can include assistance with machine installation and setup, troubleshooting and resolving issues that may arise during operation, providing training to operators to ensure they understand how to use and maintain the machine properly, and offering guidance on optimizing production efficiency. Additionally, technical support may also involve conducting regular machine maintenance and providing replacement parts as needed. Periodic inspections and scheduled service appointments can also be part of technical support to ensure the machine functions optimally and any potential issues are identified early. Most manufacturers, such as Raytone, prioritize customer satisfaction and provide extensive technical support throughout the machine’s life cycle.

11.How to buy accessories for Block machine?

When buying accessories for a block machine, follow these steps:
Because different manufactures has different block machine, and the block machine is not a standard product, so it is better to contact the block machine supplier to confirm what you need.
Tell the block machine supplier what accessories are needed, tell the part No. Or take the photos to show; Raytone block machine manufacturer normally give a very fast response to send the parts, when the block production is stopped caused by some important accessories;

12.How to maintain the Block machine?

Regular inspection: mainly check the block machine work performance, check if there is any visible damages or wear on the block machine, some loosen bolts and nuts, any oil leaking, these small problem could be signs of potential issues;
Do the lubrication: for the friction area and moving parts,do the regular lubrication is an important thing to prolong the machine life;
Do the cleaning, Keep the machine clean from dust and debris. This includes cleaning the moulds, which can accumulate leftover concrete and cause damage over time. Clean the raw material in the concrete mixer every day or shift;
Replace Damaged Parts: whenever any damaged parts, replace them immediately to prevent further damage to the machine.
Training the operators: Ensure all operators are properly trained on how to use the machine. Incorrect usage can lead to unnecessary damage.
Scheduled Servicing: Service the machine according to the manufacturer’s schedule. This includes adding the hydraulic oil and vibration box oil regularly when they are less.
Keep the machine in good condition: Install the machine in a dry, clean place to protect it from the rain, snow etc.
Remember, every different block machine model may have specific maintenance needs. Always refer to your machine’s user manual for specific instructions.

13.What is the principle of Block machine?

for different category block machine, the principle has some difference; but the block machine line is mainly including the batching, mixing, block moulding, block curing; Batching is for giving the raw materials of cement, sand, aggregate, and water at a certain formula; Mixing is to mix these raw materials well, to be ready for block moulding; block moulding is to forming different shape and size blocks; Block curing is to let the green blocks to be dry before it is used in construction.
Block machine main principle is vibration and hydraulic pressing to form the concrete blocks; but
For host block machine structure, it containers raw materials hopper, raw materials feeding part, brick pallet feeding part, block forming, and block conveying out section;
For automatic block machine is forming block by vibration box which is driven by two vibrating motors, and hydraulic pressing on the raw materials top which is inside bottom block mould; they hydraulic system also have another important function, to give color on paver bricks; while other category block machine cannot make colorful bricks;
For manual block machine and semi automatic block machine, there is only vibration section for forming blocks, not having the hydraulic pressing;
For mobile block machine, after blocks are formed, the block are lay onto the concrete ground directly, no need brick pallet, this is its advantages;

14.What is the unit capacity cost of Block machine?

the unit capacity cost of a block machine can vary greatly depending on the type, brand, model, and features of the machine. The cost can range from a few thousand dollars for smaller, manual machines to several tens of thousands for large, automatic machines with high production capacities. It’s essential to take into account the machine’s production capacity, which is often measured in blocks per hour, when determining the unit cost. Therefore, the unit capacity cost can be calculated by dividing the total cost of the machine by its production capacity in a given period. But normally the higher automatic level block machine can give the lower unit capacity cost;

15.What is the difference between Block machine RAYTONE vs Block machine Fangyuan Group vs Block machine Yuton Group

each brand has its unique strengths and areas of expertise, but all three are reputable and reliable options for block machine solutions.

16.How to adjust the production speed of Block machine?

Normally the block machine production speed is not adjustable, for automatic block machine, the hollow block making speed is 15 seconds and paver brick making speed is 12 seconds per cycle; but can improve the block machine work condition to guarantee the block machine can work normally; for example, do the cleaning for the machine, maintain the block machine regularly.

17.What innovative features does Block machine have?

Block machines, particularly from brands like RAYTONE, have introduced several innovative features in their latest versions to enhance the efficiency and durability of these machines. These features include an improved vibrating table for forming blocks to ensure better block formation. The eccentric shaft of the vibrating box has been modified to reduce noise and improve machine performance
. The feeding machine now has an innovative hand pull for ease of use. Additionally, the vibrating support part has been modified, and an innovative hydraulic system has been incorporated to tackle issues like breakage and abrasion. These innovations are aimed at addressing common issues and are expected to bring benefits to investors.

18.What are the characteristics of Block machine?

Block machines possess several distinctive characteristics that make them indispensable in the construction industry. Firstly, they come in different types – manual, semi-automatic, and fully automatic, each providing a varying degree of automation and human intervention. Secondly, they offer flexibility by allowing changes in molding designs, especially in the case of automatic machines, which have advanced control systems. Thirdly, these machines are made with durable materials, ensuring they can withstand the rigors of block production. Fourthly, they promote efficiency as they can produce blocks at a low cost and in a shorter timeframe compared to traditional methods. Lastly, automatic block machines are convenient to operate and maintain, offering a significant advantage over manual machines
Block machines, whether manual, semi-automatic or fully automatic, have distinct characteristics that make them suitable for different concrete block production needs. A manual block machine is popular in some African areas for small projects, A semi-automatic block machine involves a blend of manual and automated operations. It may require more human intervention than a fully automatic machine, but it provides flexibility for smaller production requirements and cost savings.
In contrast, a fully automatic block machine is characterized by high levels of automation, minimizing the need for human intervention. It typically includes an elevator, lowerator, finger car, and cuber, forming an automated handling system that enhances efficiency and productivity. This type of machine is ideal for large-scale production.
Both types of machines have features for batching, mixing, molding, curing, and transporting the blocks. They are designed to produce various types of concrete blocks and special concrete products, like kerbstones and paving stones. The production rate, block size, and thickness can be controlled based on the operational efficiency of the machine and the workforce involved.

19.In what industries can Block machine be applied?

Block machines are mostly used in the construction industry for the production of concrete blocks, which are economical building materials used for building houses, apartments, and commercial buildings, widely used worldwide. These machines help in quick processing of concrete into blocks, thereby saving time and cost. Besides, they are also used in the manufacturing industry where the production of solid blocks is required. The automatic stationary plants, a type of block machine, are particularly useful in large-scale manufacturing due to their high productivity.
Infrastructure Development: These machines are also used in infrastructure development projects, such as roads, bridges, and tunnels
Landscaping: In landscaping, block machines are used to create decorative bricks and blocks for patios, walkways, and other outdoor spaces.

20.Does the block machine comply with relevant national standards?

Yes, the Block machine is designed to comply with relevant national standards. Compliance with standards like those outlined by the American National Standards Institute (ANSI) and Occupational Safety and Health Administration (OSHA) is essential to ensure the machine’s safety and efficiency. These standards present fundamental requirements for safeguarding machinery to protect employees from potential hazards and amputations in the workplace. The machine should also meet specific design specifications for safety as required by the particular industry it is used in. Therefore, it’s crucial to verify the machine’s compliance with these standards before purchasing or operating it.

21.About Block machine production capacity

The production capacity of block machines can vary significantly based on the model and type of the machine. Some basic machines may produce a few hundred blocks per hour, while more advanced and automated machines can produce thousands of blocks per hour. Factors such as the machine’s size, automation level, power, and technology contribute to its production capacity. For example, a fully automatic concrete block machine can produce up to 10,000 or more blocks per hour.