- 17
- 12月
QT12-15自动砌块机
QT12-15 AUTOMATIC BLOCK MACHINE 详细介绍
1.QT12-15 Fully 自动制砖机 一般说明
QT12-15 Fully 自动制砖机 is with advanced design and technology. It has the biggest block Productivity for now, the 砌块机 is quipped with big power motors to give high pressure on the blocks, so strength blocks and bricks, so the block quality is excellent.
QT12-15 full automatic brick Machine 生产能力:每天23040块8英寸空心砌块;
QT12-15 Fully 自动砌块机 line Price Range: 50000 USD to 150000 USD;
2.QT12-15 自动制砖机 line Basic requirements for Brick Plant Start:
QT12-15的以下信息 制砖机 理论上仅供参考,实际现场生产数据可能因原材料不同等略有差异。
土地面积 | 2500-6500平方米 | 耗水量 | 14.4吨/天 |
车间面积 | 200平方米 | 电压及频率 | 220V/380V/415V; 50HZ/60HZ |
劳动力数量 | 6工人 | 能量消耗 | 125.2KW*8小时=1001.6KWH; |
水泥消耗量 | 每天37.8吨 | 砂耗 | 每天151.2吨 |
碎石消耗 | 每天187.2吨 |
3.QT12-15全单机详细介绍 自动制砖机
(1) 100 Tons Cement Silo for QT12-15 Full 自动制砖机 植物
容量: | 100T | tank height | 9.6M |
水箱直径 | 3.0M | cone height | 2.5M |
腿高 | 2M | total Height | 15.1M |
Some country may only have the cement in bags, not having bulk cement, so the cement silo is optional equipment. And for countries have bulk cement, the client can choose one or two sets cement silo as per their daily block capacity.
For the cement silos, there are two models, the one whole unit cement silo, which no need to be assembled at site; and split cement silo, which needs to be assembled at construction site; some Client may prefer the whole one unit cement silo, no need to install them one piece by one piece at site, but the one unit cement silo is taking much room for transport, its transport cost is much more, so client can consider the which is better for them.
(2) 8 meters Length cement screwing machine for QT12-15 full 自动砌块机
Length : 8 Meters, Power: 11KW; the diameter: 219mm
or Length: 6 Meters, Power: 7.5KW; the diameter: 219mm
The cement screwing machine is used to screw the cement from cement silo to the cement scale, which is installed on the JS750 concrete mixer;
(3) cement scale for QT12-15 full 自动砌块机
The cement scale is installed on the concrete mixer, it can weigh 150KG per batch, after weighing, the cement is discharged into concrete mixer directly, this will make the 比例 精准的
(4) PLD1200 three hopper batching machine for QT12-15 full 自动砌块机
称量体积 | 1.2CBM | 最大化 | 60平方米/小时 |
最大称量 | 2000KG | Storing Volume | 2.2CBM*3 |
进料高度 | 2800MM | Aggregate types | 3类型 |
批处理精度 | ±2% | Belt conveying speed | 1.25m /秒 |
功率 | 3kw * 4 | 尺寸: | 8830 2100 * * 3300mm |
整机重量 | 4000kg |
(5) 7 meters length fast belt conveying machine for QT12-15 full 自动砌块机
Length: 7000mm; width: 500mm, power: 2.2KW; cycloidal needle wheel type motor;
(6)JS750 Concrete Mixer for QT12-15 自动制砖机
充电量 | 1200L | 排料量 | 750L |
Aggregate Size: | ≤60/ 80毫米 | 容量 | 35 Cubic meters/hour |
工作圈 | 60S | 搅拌速度 | 35转/分 |
泵马达 | 1.1kw | 搅拌叶片 | 2 * 8 |
搅拌马达 | 30KW | 尺寸 | 4550 2250 * * 2450mm |
整机重量 | 5500kg |
JS750混凝土搅拌机有两种型号,一种是带提升斗的,一种是不带提升斗的,JS750不带提升斗的混凝土搅拌机是使用快速皮带输送机将原料喂入搅拌机;
(7) Integrated control System for batching ang mixing Machine of QT12-15 full automatic block machine
This control panel is to join the concrete mixer and concrete batching machine to operate together, it can save one operator; it can be put at the side of the host brick machine PLC control panel, one operator can operate the whole brick making machine line. This is an optional part, client can choose accordingly.
(8) Host QT12-15 大型自动砌块机
<1> The main parameters of QT12-15 big Automatic block machine
主机尺寸 | 9400 3060 * * 2980mm | 耗水量 | 14T /天 |
主机重量 | 12.5T | 电压 | 定制 |
成型期 | 12-20S | 所需机器总功率 | 107.8 |
托盘尺寸 | 1400 900 * * 30mm | 柴油发电机组容量 | 120KVA |
振动力 | 100KN | 车间面积 | 250-300 m2 |
劳动 | 3 | 土地面积 | 2500-6500 m2 |
<2> Motor power:
振动电机功率:11KW*2(客户也可选择使用4个5.5KW振动电机)
液压站电机功率:22KW
出料电机:2.2KW
原料分配电机:4KW
主机块机总功率:50.2KW
砌块机 框架 is made of high-strength steel and special welding technology, the machine frame is strong enough for the vibrating;
Adopting synchronization mould lifting structure, the shaft sleeves are using cooper inside, so its life is as long as 10 years.
raw materials Distribution system: the motor for Rods Swinging is 4 KW, enough power with the advance design can distribute the raw materials very evenly and fast;
Vibration system: RAYTONE 砌块机厂 is using big power motor to make the blocks or bricks have enough vibration force and pressing force; and because RAYTONE PLC control panel is equipped with frequency converter, the electric motors vibrating frequency can be changed automatically, it has low frequency when raw materials distributing into block mould, high frequency when vibrating, So the concrete can be fully liquidation and exhausted in 2 to 3 seconds to reach the high density, this will make the blocks high density.
Also the Lengthened vibration shaft in the vibration box: We adopt lengthened vibration shaft and vibration box to make the vibration platform vibrate stably with more strong and less noise.Our vibration box is cast,won’t leak oil.
<7> PLC control panel for QT12-15 自动制砖机
The PLC control panel can use SIEMENS brand as optional.
雷通 制砖机厂 also installed the frequency converter to change the vibration frequency and vibration time easily from the PLC panel, and also installed the electricity resister to protect the PLC control panel;
RAYTONE PLC control panel has automatic self-diagnosis function, it can clearly show all the faults and its happening location, to let the operator find it easily and solve it.
<8> Hydraulic Station for QT12-15 full 自动制砖机
雷通 制砖机厂 is using the CYLYCA brand electromagnetic valves as standard, the Japan YUKEN brand valves can also be an optional.
The hydraulic station power is using 22KW motor; Client can also choose to use SIEMENS brand motors as optional, just need extra cost;
Hydraulic station is equip with water cooling system to keep the hydraulic tank oil not too much high temperature to affect the movements efficiency.
<9> Block Moulds for QT12-15 全自动混凝土砌块机
All the block moulds are using 65 high manganese steel as raw materials, via Cutting, Welding, Machining, heat treatment, Carbonizing, etc , the block moulds life can reach one hundred thousand times;
(9) color feeding section for QT12-15 fully 自动混凝土砌块机
The color feeding machine is with hopper, it is fed by a 4 meters belt conveying machine,the pigments and fine sand are mixed in a JQ350 concrete mixer;
(10) Double Pallet Blocks Stacking Machine for QT12-15 全自动混凝土砌块机
The block stacking machine is normally two-pallet stacking at the same time; Client can also choose three-pallet stacking machine to improve the stacking efficiency.
The stacking machine power is 3KW, 1.5kw for lift motor, 1.5KW for walking motor.
(11) Pallet Loading Machine for QT12-15 自动混凝土砌砖机
The pallet loading machine electric power is 5.2KW, it is used for loading the brick pallet into the pallet feeding machine of QT12-15 host brick machine, it can save 1 workers using this pallet loading machine.
(12) GMT brick Pallets 用于 QT12-15 自动制砖机
GMT 块托盘 is made from the leftovers of car inner roof decorations, seats and some adhesive etc. It is like PVC砖托盘 , but better performance and cheap cost than PVC 砖托盘, it is strong enough for block machine, life can be 6-8 years.
(13) Blocks from QT12-15 fully 自动制砖机
4.Capacity of different blocks models under QT12-15 砌块机
QT12-15 block production capacity | ||||||
尺寸(LxWxH) (mm) | 成型期(S) | 照片 | 件/模具 | 个/小时 | 个/8小时 | |
(1) | 空心砌块400*250*200 | 15 | 10 | 2400 | 19200 | |
(2) | 空心砌块400*200*200 | 15 | 12 | 2880 | 23040 | |
(3) | 空心砌块400*150*200 | 15 | 16 | 3840 | 30720 | |
(4) | 空心砌块400*100*200 | 15 | 24 | 5760 | 46080 | |
(5) | 实心砖240*50*115 | 15 | 65 | 15600 | 124800 | |
(6) | 多孔砖240*115*90 | 15 | 30 | 7200 | 57600 | |
(7) | 路缘石500*200*300 | 15 | 4 | 960 | 7680 | |
(8) | “I”字形摊铺砖200*163*60 | 20 | 24 | 4320 | 34560 | |
(9) | “S”形摊铺机砖225*112.5*60 | 20 | 30 | 5400 | 43200 | |
(10) | 荷兰砖200*100*60 | 20 | 44 | 7920 | 63360 | |
(11) | 方形摊铺机250*250*60 | 20 | 15 | 2700 | 21600 |
5.视频演示 QT12-15 如何 自动制砖机 作品
6.QT12-15装箱单 自动砌块机 全线
1 | 100吨水泥仓(可选) | 1集 | 10 | QT12-15主机 制砖机 | 1集 |
2 | 水泥拧螺丝机(选配) | 1集 | 11 | 主机砖机PLC控制面板 | 1集 |
3 | 水泥秤(可选) | 1集 | 12 | 液压站 | 1集 |
4 | PLD1200混凝土配料机 | 1集 | 13 | 砌块输送机 | 1集 |
5 | 7M皮带输送机 | 1集 | 14 | 砌块堆垛机 | 1集 |
6 | JS750混凝土搅拌机 | 1集 | 15 | JQ350颜料混合机 | 1集 |
混凝土搅拌机和配料机PLC控制面板(可选) | 1集 | 16 | 6M皮带输送机 | 1集 | |
7 | 8M皮带输送机 | 1集 | 17 | 颜料上料机 | 1集 |
8 | 砖托盘装载机(可选) | 1集 | 18 | 手推车 | 2集 |
9 | 砖托盘给料机 | 1集 | 19 | GMT 砖托盘 | 1200件 |
20 | 备件 | 1集 |
7.为什么选择瑞通 砌块机?
(1) For the steel raw materials , RAYTONE 砌块机 is buying from China standard big steel factory to guarantee the raw materials quality first.
(2) For the welding, RAYTONE 砌块机制造 workers are very experienced and skilled. They have many years work experience in brick machine making.
(3) For the PLC control panel, client can choose Germany Siemens brand, the hydraulic electromagnetic valves, RAYTONE 砌块机 provides standard Taiwan CLYCA brand, but client can choose Japan YUKEN brand for optional, also for the sensor, RAYTONE 砌块机 is using Japan Omron brand;
(4) 雷通 砌块机 is using high manganese steel for block moulds, and strictly via Linear cutting , carbonized and heat treatment procedures, to make sure the block mould is with enough hardness for long life.
(5) 雷通 砌块机 design is advanced by reasonable raw material distributing system, Synchronous mould lift structure and vibration system;
8.常问问题
(1) Can you make the block or brick drawings for client?
Yes, RAYTONE 制砖机厂 can provide all the block drawing to the client after purchase order is confirmed; the block mould drawings is to let the client to confirm the block moulds, this is important before production start.
(2) How do you guarantee your block machine quality?
Firstly, In the process of equipment production, we check the quality of equipment production at any time, carry out ex-factory testing before shipment to ensure product quality. RAYTONE 砌块机制造 has already more than 20 years experience in block machine making, we focus on every block machine quality to give our clients a good block machine with best advanced technology.
(3) What is the payment terms?
雷通 制砖机厂 normally do 30% as deposit, balance before shipment by Telegraphic Transfer, and the irrevocable Letter of Credit at sight is also acceptable from some countries;
9. 雷通 砌块机制造 公司服务
(1) Send the technicians to carry out the installation and debugging of equipment for the foreign users with compensation.and train local workers how to operated the block machine;
(2) If the client can send their workers to RAYTONE 砌块机厂, we can train the workers in our factory.
(3) Teach and guide the worker to do the trouble-shooting in the daily production.
10. other related automatic block making machine
QT10-15全自动制砖机
QT8-15混凝土砌块成型机
Welcome to contact RAYTONE 砌块机制造 for brick plant solution