QT10-15 Automatic Brick Making Machine

QT10-15 Automatic Brick Making Machine

1.QT10-15 Automatic Brick Making Machine Generally Description

QT10-15 is a Fully Automatic Brick Making Machine with big productivity. It is the second biggest automatic brick making machine model now.

QT10-15 automatic brick making Machine productivity: 19200 pieces of 8 inch hollow blocks per day;

QT10-15 Automatic Brick making Machine Price Range: 50000 USD to 100000 USD;

QT10-15 Automatic Brick Making Machine-Block Machine & Block Making Machine - RAYTONE

2. QT10-15 Automatic Brick Making Machine line Basic requirements for start-up:

the following information for the QT10-15 automatic brick making machine is theoretically for reference, the real site production data may be small different as per different raw materials etc.

land area 2500-6500 Square Meters Water Consumption 12 T/day
Workshop area 200 Square Meters Electricity Voltage &Frequency 220V/380V/415V; 50HZ/60HZ
Labors Quantity 6 workers Power Consumption 125.2KW*8 Hours=1001.2 KWH;
Cement Consumption 31.5 Tons per day Sand consumption 126 tons per day
Crushed stones consumption 156 tons per day

QT10-15 Automatic Brick Making Machine-Block Machine & Block Making Machine - RAYTONE

3. Detailed Introduction of each single machine from QT10-15 fully Automatic block making machine

(1)The QT10-15 and QT12-15 Automatic brick making machine are all big capacity block making machine models, so their each single machines are almost same except the host brick machine.

Their first same sections are list out, which can refer to the following link for details:

①Raw materials storage section: cement silo and cement screwing machine for QT10-15 Automatic brick machine

Function: the 100 tons cement silo is used to store the bulk cement, if the client doesn’t have bulk cement locally, cannot use this cement silo, so it is an optional;

The 8 Meters length cement screwing machine is used to screw the cement from cement silo to the cement scale, which is installed on the JS750 concrete mixer;

The cement screwing machine is also an optional equipment, which is together with the cement silo.

② Concrete batching section: PLD1200 three hopper batching machine for QT10-15 Automatic brick machine

The PLD1200 concrete batching machine has two functions: one is used to store the raw materials , the other is to scale the different types of raw materials; this can give the blocks an accurate proportion, which make the blocks quality stable.

QT10-15 Automatic Brick Making Machine-Block Machine & Block Making Machine - RAYTONE

③ Concrete mixing section: JS750 twin shaft concrete mixer and cement scale for QT10-15 Automatic brick machine

There are two models of JS750 concrete mixer, one is with elevator hopper, the other one is without elevator hopper, the JS750 concrete mixer without elevator is using fast belt conveying machine to feed raw materials into the mixer;

QT10-15 Automatic Brick Making Machine-Block Machine & Block Making Machine - RAYTONE

④ hydraulic station, this is to supply the hydraulic oil for cylinders of QT10-15 automatic brick making machine; the cooling water pump is installed on, which can cool the hydraulic oil to let hydraulic station work normally.

⑤ PLC control panel for QT10-15 Automatic brick machine

the PLC control panel is the key part in the block making machine line, RAYTONE block machine manufacture has his own PLC system, at the same time, the client can also choose the SIEMENS brand as optional.

⑥ paver brick surface coloring section: to give paver brick surface color

⑦ automatic stacking machine: used to stack the produced blocks, ready for transport to curing area.

⑧ brick pallet loading machine for QT10-15 Automatic brick machine, to supply the brick pallet to the block machine pallet feeding machine, can save labor.

QT10-15 Automatic Brick Making Machine-Block Machine & Block Making Machine - RAYTONE

GMT brick pallet, please refer to this link of GMT brick Pallet. The QT10-15 automatic brick making machine brick pallet size is 1100*900*30mm , while QT12-15 automatic brick making machine is using 1400*900*30mm size brick pallet;

⑩ brick moulds for QT10-15 Automatic brick making machine,

RAYTONE brick moulds for hydraulic block machine are all via carburizing, Quenching, heat treatment, paver bricks also need linear cutting, the brick mould hardness can reach 60 HRC, life is 100 000 times;

QT10-15 Automatic Brick Making Machine-Block Machine & Block Making Machine - RAYTONE

(2) QT10-15 Host brick making machine introduction

Motor power:

Vibration motor power: 11KW*2 (client can also choose to use 4 pieces of 5.5KW vibrating motors)

Hydraulic Station motor power: 22KW

Raw materials discharging motor: 2.2KW

Raw materials distributing motor: 4KW

Host block machine total power: 50.2 KW

QT10-15 Automatic Brick Making Machine-Block Machine & Block Making Machine - RAYTONE

QT10-15 host brick making machine main technical parameters
(1) Dimension of host machine 9400*2860*2980mm (7) water Consumption 12T/day
(2) Weight of the host machine 9.8T (8) Voltage customized
(3) Moulding period 12-20S (9) Total required machine power 103.3
(4) pallet size 1100*900*30mm (10) Diesel Generator capacity 120KVA
(5) Vibration force 120KN (11) workshop area 250-300 m2
(6) labour 5 to 7 (12) Land Area 2500-6500 m2

The QT10-15 automatic brick making machine Adopts more advanced material-feeding technology,material from the hopper fall into the mould case rapidly and evenly,
make the weight error less than ±5%,the intensity error less than≤±15%.

QT10-15 Automatic Brick Making Machine-Block Machine & Block Making Machine - RAYTONE

QT10-15 Automatic Brick Making Machine-Block Machine & Block Making Machine - RAYTONE

4. Capacity of different blocks models under QT10-15 Brick Making Machine

production capacity
Size(LxWxH) (mm) Forming Period (S) Photo Pcs/ Mould Pcs/Hour Pcs/ 8 hours
(1) hollow block 400*250*200 15

QT10-15 Automatic Brick Making Machine-Block Machine & Block Making Machine - RAYTONE

8 1920 15360
(2) hollow block 400*200*200 15

QT10-15 Automatic Brick Making Machine-Block Machine & Block Making Machine - RAYTONE

10 2400 19200
(3) hollow block 400*150*200 15

QT10-15 Automatic Brick Making Machine-Block Machine & Block Making Machine - RAYTONE

12 2880 23040
(4) hollow block 400*100*200 15

QT10-15 Automatic Brick Making Machine-Block Machine & Block Making Machine - RAYTONE

18 4320 34560
(5) Solid Brick 240*50*115 15

QT10-15 Automatic Brick Making Machine-Block Machine & Block Making Machine - RAYTONE

52 12480 99840
(6) Porous Brick 240*115*90 15

QT10-15 Automatic Brick Making Machine-Block Machine & Block Making Machine - RAYTONE

24 5760 46080
(7) Curbstone 500*200*300 15

QT10-15 Automatic Brick Making Machine-Block Machine & Block Making Machine - RAYTONE

4 960 7680
(8) “I” shape paver brick 200*163*60 20

QT10-15 Automatic Brick Making Machine-Block Machine & Block Making Machine - RAYTONE

18 3240 25920
(9) “S” Shape Paver Brick 225*112.5*60 20

QT10-15 Automatic Brick Making Machine-Block Machine & Block Making Machine - RAYTONE

24 4320 34560
(10) Holland Brick 200*100*60 20

QT10-15 Automatic Brick Making Machine-Block Machine & Block Making Machine - RAYTONE

28 5040 40320
(11) Square Paver 250*250*60 20

QT10-15 Automatic Brick Making Machine-Block Machine & Block Making Machine - RAYTONE

12 2160 17280

5.Video show of how the QT10-15 Automatic Block Making Machine works

6.Packing list of QT10-15 Automatic Block Machine full line

1 100 ton Cement silo (optional) 1 set 10 QT10-15 Host Brick making Machine 1 set
2 Cement Screwing machine (optional) 1 set 11 PLC control Panel for host brick machine 1 set
3 Cement scale (optional) 1 set 12 Hydraulic Station 1 set
4 PLD1200 Concrete batching machine 1 set 13 Block conveyor Machine 1 set
5 7M belt conveying Machine 1 set 14 Blocks Stacking Machines 1 set
6 JS750 Concrete mixer 1 set 15 JQ350 Pigment Mixer 1 set
PLC control panel for concrete mixer and batching machine (optional) 1 set 16 6M belt conveying machine 1 set
7 8M belt conveying machine 1 set 17 pigments feeding machine 1 set
8 Brick pallet loading machine (optional) 1 set 18 Manual trolleys 2 set
9 Brick Pallet Feeder 1 set 19 GMT brick pallet 1200 pieces
20 Spare parts 1 set

7. Why choose RAYTONE QT10-15 Brick making machine?

① The QT10-15 automatic brick machine is with high vibration and 120KN pressure, which can guarantee the produced blocks has high density and high strength.

② QT10-15 automatic brick making machine is with advanced technology on mechanical engineering and hydraulic systems. RAYTONE brick making machine mechanical design is improving at any time as per trouble shooting feedback from the users. RAYTONE hydraulic system is using CYLYCA brand electromagnetic valves, can give the brick machine a fast response for every movements.

③ Electric control system consists of imported color touch screen and programmed PLC with data input and output device, including safety logical control and trouble shooting system.

④ The PLC control panel is equipped with the frequency converter, this guarantee the automatic brick machine work smooth, because the vibration motors are vibrating in different frequency, the frequency changes very often, during the raw materials are being feeding into the bottom mould, the vibration motors are vibration slowly, once the raw materials feeding procedure is finished, the vibration becomes fast and fiercely. So the frequency converter is used to guarantee the vibration works smooth and fast.

⑤ PLC intelligent control system which equipped with data input and output device,advanced safety logic and fault self-diagnosis system is adopted in full of the production procedure.

⑥ Vibration analyzing system:
detecting the vibration frequency, vibration amplitude,vibration acceleration and noise of the whole machine,so as to adjust the vibration to optimum efficiency

QT10-15 Automatic Brick Making Machine-Block Machine & Block Making Machine - RAYTONE

8. FAQ

(1) What is the raw materials formula for concrete blocks

There are several formula for different raw materials, the formula can be adjusted as per the client raw materials and their ratios;

The normal formula is as below:

① Standard concrete block: Cement 9-12%, sand 40%, stone 45%, water 3%
② Light concrete block: Cement 9-12%, slag 80-90%, water 3%
③ Cement 9-12%, sand 10-20%, stone 30-40%, slag 25-50%, water 3%
④ Cement 8%-10%, sand 30%-40%, stone 50%-60%
⑤ Cement 8%, sand 60%, Fly ash 30%, gypsum 2%.
(2) how to confirm which model block making machine is suitable for the client?

There are two ways to confirm, firstly if the client have a budget, can recommend the block machine model as per the budget;

Secondly is by the block making machine daily capacity:

The client need to confirm what size brick or block to produce, and how many per day

What is the local voltage and frequency.

What is the receiving port to quote the shipping cost.

Then we can provide an official quotation the the client.

QT10-15 Automatic Brick Making Machine-Block Machine & Block Making Machine - RAYTONE

9. RAYTONE block machine manufacture company services

① Professional brick plant built up solution

Block making machine quality supervision during production

Block making machine testing service before delivery.

Block making machine manufacture visit service.

Block machine shipment arrangement

⑥ Guide the client to operate the block making machine

⑦ Engineer to do oversea installation for block making machine

WELCOME TO CONTACT RAYTONE BLOCK MACHINE MANUFACTURE FOR DETAILED QUOTATION