- 07
- Jan
QT10-15 Máquina Automática de Fabricação de Tijolos
QT10-15 Máquina Automática de Fabricação de Tijolos
1.QT10-15 Máquina automática de fazer tijolos Descrição Geral
QT10-15 is a Fully Máquina automática de fazer tijolos with big productivity. It is the second biggest máquina automática de fazer tijolos model now.
QT10-15 automatic brick making Machine productivity: 19200 pieces of 8 inch hollow blocks per day;
QT10-15 Automatic Brick making Machine Price Range: 50000 USD to 100000 USD;
2. QT10-15 Máquina automática de fazer tijolos line Basic requirements for start-up:
as seguintes informações para o QT10-15 máquina automática de fazer tijolos é teoricamente para referência, os dados de produção do local real podem ser pequenos, diferentes de acordo com as diferentes matérias-primas, etc.
área de pouso | 2500-6500 metros quadrados | Consumo de água | 12 t / dia |
Área de oficina | Metros Quadrados 200 | Eletricidade, Tensão e Freqüência | 220V/380V/415V; 50HZ/60HZ |
Quantidade de Trabalhos | Trabalhadores 6 | Consumo de energia | 125.2 KW * 8 horas = 1001.2 KWH; |
Consumo de Cimento | 31.5 toneladas por dia | Consumo de areia | 126 toneladas por dia |
Consumo de pedras trituradas | 156 toneladas por dia |
3. Detailed Introduction of each single machine from QT10-15 fully Automatic block making machine
(1)The QT10-15 and QT12-15 Máquina automática para fazer tijolos are all big capacity block making machine models, so their each single machines are almost same except the host brick machine.
Their first same sections are list out, which can refer to the following link for details:
①Raw materials storage section: cement silo and cement screwing machine for QT10-15 Automatic brick machine
Function: the 100 tons cement silo is used to store the bulk cement, if the client doesn’t have bulk cement locally, cannot use this cement silo, so it is an optional;
The 8 Meters length cement screwing machine is used to screw the cement from cement silo to the cement scale, which is installed on the JS750 concrete mixer;
The cement screwing machine is also an optional equipment, which is together with the cement silo.
② Concrete batching section: PLD1200 three hopper batching machine for QT10-15 Automatic brick machine
The PLD1200 concrete batching machine has two functions: one is used to store the raw materials , the other is to scale the different types of raw materials; this can give the blocks an accurate proportion, which make the blocks quality stable.
③ Concrete mixing section: JS750 twin shaft concrete mixer and cement scale for QT10-15 Automatic brick machine
There are two models of JS750 concrete mixer, one is with elevator hopper, the other one is without elevator hopper, the JS750 concrete mixer without elevator is using fast belt conveying machine to feed raw materials into the mixer;
④ hydraulic station, this is to supply the hydraulic oil for cylinders of QT10-15 automatic brick making machine; the cooling water pump is installed on, which can cool the hydraulic oil to let hydraulic station work normally.
⑤ PLC control panel for QT10-15 Automatic brick machine
the PLC control panel is the key part in the block making machine line, RAYTONE block machine manufacture has his own PLC system, at the same time, the client can also choose the SIEMENS brand as optional.
⑥ paver brick surface coloring section: to give paver brick surface color
⑦ automatic stacking machine: used to stack the produced blocks, ready for transport to curing area.
⑧ brick pallet loading machine for QT10-15 Automatic brick machine, to supply the brick pallet to the palete de máquina de bloco feeding machine, can save labor.
⑨ Palete de tijolos GMT, please refer to this link of GMT brick Pallet. The QT10-15 máquina automática de fazer tijolos palete de tijolos size is 1100*900*30mm , while QT12-15 automatic máquina de fazer tijolos is using 1400*900*30mm size brick pallet;
⑩ brick moulds for QT10-15 Máquina automática para fazer tijolos,
RAYTONE brick moulds for máquina de bloco hidráulico are all via carburizing, Quenching, heat treatment, paver bricks also need linear cutting, the brick mould hardness can reach 60 HRC, life is 100 000 times;
(2) QT10-15 Host máquina de fazer tijolos introdução
Potência do motor:
Vibration motor power: 11KW*2 (client can also choose to use 4 pieces of 5.5KW vibrating motors)
Hydraulic Station motor power: 22KW
Motor de descarga de matérias-primas: 2.2KW
Raw materials distributing motor: 4KW
Host block machine total power: 50.2 KW
QT10-15 hospedeiro máquina de fazer tijolos principais parâmetros técnicos | |||||
(1) | Dimensão da máquina host | 9400 2860 * * 2980mm | (7) | consumo de água | 12 t / dia |
(2) | Peso da máquina host | 9.8T | (8) | Voltagem | personalizado |
(3) | Período de moldagem | 12-20S | (9) | Potência total necessária da máquina | 103.3 |
(4) | tamanho da palete | 1100 900 * * 30mm | (10) | Capacidade do gerador a diesel | 120KVA |
(5) | Força de vibração | 120KN | (11) | área de oficina | 250-300 m2 |
(6) | trabalho | 5 a 7 | (12) | Área de pouso | 2500-6500 m2 |
O QT10-15 automatic brick making machine Adopts more advanced material-feeding technology,material from the hopper fall into the mould case rapidly and evenly,
tornar o erro de peso menor que ± 5%, o erro de intensidade menor que ≤ ± 15%.
4. Capacity of different blocks models under QT10-15 Brick Making Machine
capacidade de produção | ||||||
Tamanho (LxWxH) (mm) | Período de Formação (S) | Fotos | Pcs / Molde | Pcs / hora | Pcs / 8 horas | |
(1) | bloco oco 400 * 250 * 200 | 15 | 8 | 1920 | 15360 | |
(2) | bloco oco 400 * 200 * 200 | 15 | 10 | 2400 | 19200 | |
(3) | bloco oco 400 * 150 * 200 | 15 | 12 | 2880 | 23040 | |
(4) | bloco oco 400 * 100 * 200 | 15 | 18 | 4320 | 34560 | |
(5) | Tijolo Sólido 240 * 50 * 115 | 15 | 52 | 12480 | 99840 | |
(6) | Tijolo Poroso 240 * 115 * 90 | 15 | 24 | 5760 | 46080 | |
(7) | Curbstone 500 * 200 * 300 | 15 | 4 | 960 | 7680 | |
(8) | Tijolo de pavimentação em forma de “I” 200 * 163 * 60 | 20 | 18 | 3240 | 25920 | |
(9) | Tijolo de pavimentação em forma de “S” 225 * 112.5 * 60 | 20 | 24 | 4320 | 34560 | |
(10) | Holland Brick 200 * 100 * 60 | 20 | 28 | 5040 | 40320 | |
(11) | Pavimentadora quadrada 250 * 250 * 60 | 20 | 12 | 2160 | 17280 |
5.Video show of how the QT10-15 Automático Máquina de fazer blocos trabalho
6.Lista de embalagem de QT10-15 Máquina de bloco automática Linha completa
1 | 100 ton Cement silo (optional) | conjunto 1 | 10 | QT10-15 Host Brick making Machine | conjunto 1 |
2 | Cement Screwing machine (optional) | conjunto 1 | 11 | PLC control Panel for host brick machine | conjunto 1 |
3 | Cement scale (optional) | conjunto 1 | 12 | Estação Hidráulica | conjunto 1 |
4 | PLD1200 Concrete batching machine | conjunto 1 | 13 | Máquina de transporte de blocos | conjunto 1 |
5 | 7M belt conveying Machine | conjunto 1 | 14 | Máquinas de empilhamento de blocos | conjunto 1 |
6 | JS750 Concrete mixer | conjunto 1 | 15 | JQ350 Pigment Mixer | conjunto 1 |
PLC control panel for concrete mixer and batching machine (optional) | conjunto 1 | 16 | Máquina transportadora de correia 6M | conjunto 1 | |
7 | Máquina transportadora de correia 8M | conjunto 1 | 17 | máquina de alimentação de pigmentos | conjunto 1 |
8 | Brick pallet loading machine (optional) | conjunto 1 | 18 | Carrinhos manuais | conjunto 2 |
9 | Alimentador de paletes de tijolo | conjunto 1 | 19 | Palete de tijolos GMT | peças 1200 |
20 | Peças de reposição | conjunto 1 |
7. Why choose RAYTONE QT10-15 Brick making machine?
① The QT10-15 automatic brick machine is with high vibration and 120KN pressure, which can guarantee the produced blocks has high density and high strength.
② QT10-15 máquina automática de fazer tijolos is with advanced technology on mechanical engineering and hydraulic systems. RAYTONE máquina de fazer tijolos mechanical design is improving at any time as per trouble shooting feedback from the users. RAYTONE hydraulic system is using CYLYCA brand electromagnetic valves, can give the brick machine a fast response for every movements.
③ Electric control system consists of imported color touch screen and programmed PLC with data input and output device, including safety logical control and trouble shooting system.
④ The PLC control panel is equipped with the frequency converter, this guarantee the máquina automática de tijolos work smooth, because the vibration motors are vibrating in different frequency, the frequency changes very often, during the raw materials are being feeding into the bottom mould, the vibration motors are vibration slowly, once the raw materials feeding procedure is finished, the vibration becomes fast and fiercely. So the frequency converter is used to guarantee the vibration works smooth and fast.
⑤ PLC intelligent control system which equipped with data input and output device,advanced safety logic and fault self-diagnosis system is adopted in full of the production procedure.
⑥ Vibration analyzing system:
detecting the vibration frequency, vibration amplitude,vibration acceleration and noise of the whole machine,so as to adjust the vibration to optimum efficiency
8. Perguntas frequentes
(1) What is the raw materials formula for concrete blocks
There are several formula for different raw materials, the formula can be adjusted as per the client raw materials and their ratios;
The normal formula is as below:
① Standard concrete block: Cement 9-12%, sand 40%, stone 45%, water 3%
② Light concrete block: Cement 9-12%, slag 80-90%, water 3%
③ Cement 9-12%, sand 10-20%, stone 30-40%, slag 25-50%, water 3%
④ Cement 8%-10%, sand 30%-40%, stone 50%-60%
⑤ Cement 8%, sand 60%, Fly ash 30%, gypsum 2%.
(2) how to confirm which model bloco que faz a máquina is suitable for the client?
There are two ways to confirm, firstly if the client have a budget, can recommend the block machine model as per the budget;
Secondly is by the block making machine daily capacity:
The client need to confirm what size brick or block to produce, and how many per day
What is the local voltage and frequency.
What is the receiving port to quote the shipping cost.
Then we can provide an official quotation the the client.
9. RAYTONE fabricação de máquina de bloco serviços da empresa
① Professional fábrica de tijolos built up solution
② Máquina para fabricar blocos quality supervision during production
③ Máquina para fabricar blocos testing service before delivery.
④ Block making machine manufacture visit service.
⑤ Máquina de bloco arranjo de remessa
⑥ Guide the client to operate the bloco que faz a máquina
⑦ Engineer to do oversea installation for bloco que faz a máquina
WELCOME TO CONTACT RAYTONE BLOCK MACHINE MANUFACTURE FOR DETAILED QUOTATION