Molded pallet Compressed wood pallet

 Molded Pallet Compressed wood pallet

 

1.Compressed Wood Pallet Description:

Compressed wood pallet is a wooden pallet pressed out via high pressure moulding, it is used for logistic transport, it is one unit compressed pallet without any joints;

The compressed wood pallet is also called molded wooden pallet, The molded pallet is a new type of environmentally friendly tray made of high-quality wood chips, wood shavings and other plant fibers, dried, glued, and molded at a high temperature and high pressure.

the compressed wood pallet is very widely used in logistic transport now becuae it has many advantages;

Molded pallet Compressed wood pallet-RAYTONE

 

2.The advantages of compressed wood pallet

(1) Environmental protection: Utilize waste, improve the utilization rate of wood, realize recycling, recycling, reuse, and the recovery rate can reach 100%.

(2) One-time molding: no nail assembly is required, the surface is smooth, and the goods will not be scratched

(3) Fumigation-free: Conforms to the requirements of international ISP15. Fumigation-free, import and export customs clearance is more convenient and faster.

(4) Not easy to burn: strong fire resistance

(5) Cost savings: The price is more than 50% cheaper than the traditional conifer or broadleaf wood tray;

(6) Four-way fork: it can meet the needs of various sizes of manual hydraulic trucks and forklifts at the same time, and it is convenient to use.

(7) Space saving: nested stacking, the height of 60 pallets is about 2.2M, which reduces the operating cost of the enterprise and saves a lot of transportation, storage and packaging costs for the enterprise; The same number of pallets saves 3/4 of space than ordinary wooden pallets. Forklifts can handle 60 pallets at a time, while ordinary wooden pallets can only carry 18-20 pallets at a time.

(8) High load-bearing capacity: Depending on the design structure of the pallet, the load capacity can reach more than 3 tons

The nine supports on the panel and the bottom are one unit, which is molded in one molding, and the reinforcing ribs extend in a criss-cross manner to all directions, with uniform stress, and enter the fork in four directions.

(9) The moisture content is low, generally controlled between 6% and 8%, and the tray does not absorb moisture or deform during use.
(10) The weight is 50% lighter than the pallet products made of hard hardwood wood..

(11) It can be transported to meet the import and export business without fumigation treatment.
(12) It can be manufactured using wood processing residues and waste materials and low-grade wood.
(13) The product is environmentally friendly and can be recycled, recycled, and reused, with low pollution and a recovery rate of up to 100%.
(14) The price is cheaper than traditional coniferous or broad-leaved timber.

Molded pallet Compressed wood pallet-RAYTONE

Molded pallet Compressed wood pallet-RAYTONE

Molded pallet Compressed wood pallet-RAYTONE

Molded pallet Compressed wood pallet-RAYTONE

Molded pallet Compressed wood pallet-RAYTONE

 

3. How to maintain the compressed pallet during using, in order to extend the pallet longer life;

① The tray should avoid being exposed to sunlight to avoid aging and shorten the service life.
② It is strictly prohibited to throw the goods into the pallet from a height. Reasonably determine how goods are stacked in pallets. The goods should be placed evenly. Do not stack them eccentrically. Pallets carrying heavy objects should be placed on a flat ground or object surface.
③ It is strictly forbidden to drop the pallet from a high place to avoid the pallet from breaking or cracking due to violent impact.
④ When the forklift or manual hydraulic truck is working, the fork stab should be as far as possible to the outside of the pallet fork hole. The fork stab should be fully extended into the pallet, and the angle can be changed after the pallet is lifted steadily. The fork can not hit the side of the pallet to prevent the pallet from breaking or cracking.
⑤ When the pallet is placed on the shelf, a shelf-type pallet is required. The load capacity depends on the shelf structure, and overloading is strictly prohibited. Fixing methods for pallet-carrying goods The main fixing methods for pallet-carrying goods include strapping, glue binding, and stretch packaging, and they can be used together. After the protection of the cargo carried by the pallet and the cargo carried by the reinforced pallet are fixed, and the transport requirements are still not met, the protective reinforcement accessory should be selected as required. The reinforced protective accessories are made of wood, plastic, metal and other materials.

Molded pallet Compressed wood pallet-RAYTONE

Molded pallet Compressed wood pallet-RAYTONE

Molded pallet Compressed wood pallet-RAYTONE

Molded pallet Compressed wood pallet-RAYTONE

 

4. What size compressed pallet we have now?

Currently we are having the size of

1200*800*130mm;
1200*1000*130mm;
1100*1100*130mm;
1300*1100*130mm;
1050*1050*130mm;

 

Molded pallet Compressed wood pallet-RAYTONE

 

5. what is the compressed wood pallet made process?

Preparation of raw materials and shavings: using light wood (the density of large pallets increases in weight), the shape of shavings is generally 50mm long, 10-20mm wide, and about 0.5mm thick. The small-diameter wood, twig wood or wood processing residues should be cleaned of dust, and the bark content should be strictly controlled, not exceeding 5% to ensure good shavings. The shavings thickness is 0.3 ~ 0.5mm as the top grade. After the wood chips are magnetically separated, they are sent to a double drum flake machine for processing into shavings, and then sent to a dryer. The moisture content of the shavings after drying should be controlled in the range of 2 to 3%. Small shavings and unqualified oversized shavings need to be sorted and removed.
Glue mixing: In order to prevent the shavings from breaking, it is not suitable to use a high-speed glue mixing machine. Generally, a roller glue mixing machine is used. Two spray systems can be provided to apply two types of glue that are not suitable for mixing together. Generally, isocyanate and urea-formaldehyde resin are mixed, or phenolic resin and melamine resin, the sizing amount is 2% -15%, generally 4% -10%. The metered shavings and the quantitative urea-formaldehyde resin are sent to the rubber mixing machine at the same time. The water content of the shaved shavings after mixing should be controlled within the range of 8-10%.
Paving and hot pressing: using special equipment, the paving is carried out in two steps, first paving the pallet feet and pre-pressing, and then paving the flat part of the pallet. Some shallow foot trays can also be paved at once. The punch is fixed on the upper movable beam of the hot press, and the concave die travels between the hot press and the paver. It is placed on the lower working table of the hot press and has a special demoulding device. Spread the glue-mixed wood shavings in the mold, and then pre-press and hot-press until the resin is completely cured, and then the mold can be lifted. Firstly, the shavings after sizing are quantitatively laid into a metal mold and cold-pressed for pre-forming. And then placed in a hot press to shape.
The whole edge: mainly for trimming, that is, removing the extra flash on the edge of the product.

Molded pallet Compressed wood pallet-RAYTONE

Molded pallet Compressed wood pallet-RAYTONE

Molded pallet Compressed wood pallet-RAYTONE

Molded pallet Compressed wood pallet-RAYTONE

6. Precautions:

① During the use of pallets by hydraulic trucks and forklifts, the distance between the tines should be as wide as possible to the outer edge of the fork inlet of the pallet, and the depth of the fork should be greater than 2/3 of the depth of the entire pallet.

② During the movement of the pallet, hydraulic trucks and forklifts should keep moving at a constant speed to move up and down to avoid damage to the pallet and collapse of the cargo caused by rapid braking and rapid rotation.
③ When the pallet is on the shelf, the pallet should be placed on the shelf beam stably, and the length of the pallet should be greater than the outer diameter of the shelf beam by 50mm

Molded pallet Compressed wood pallet-RAYTONE

 

Welcome to contact RAYTONE to get the price of compressed wood pallet